1200 Nm³/h 99% High-Purity PSA Oxygen Generator for Electronic Chip Manufacturing with Pressure Swing Adsorption Technology
The PSA Oxygen Generator (Pressure Swing Adsorption PSA Oxygen Plants) is an ultra-high-purity oxygen supply equipment designed specifically for the electronics industry. Utilizing advanced pressure swing adsorption technology, it delivers stable oxygen production with 99% purity through multi-stage purification and precision separation processes.
Key advantages include minimal purity fluctuation, extremely low impurity content (total hydrocarbons ≤0.1ppm), and exceptional continuous operation capability. With a 1200Nm³/h flow rate, this model serves as a benchmark for PSA oxygen plant purity, meeting the ultra-high-purity oxygen requirements for critical chip manufacturing processes such as thin film deposition and oxidation.
| Oxygen Output (Nm3/h) | Purity (%) | Instrument Air Consumption (M3/h) | Water Consumption (M3/h) | Power Consumption (KW) | Total Power (KW) | Bed Layer Type | Area (M3) |
|---|---|---|---|---|---|---|---|
| 50 | 90 | 10 | 3 | 32.5 | 40 | vertical | 6 x 9 |
| 150 | 90 ~ 93 | 20 | 15 | 65 | 85 | vertical | 9 x 9 |
| 200 | 90 ~ 93 | 25 | 15 | 86 | 110 | vertical | 9 x 9 |
| 300 | 90 ~ 93 | 30 | 30 | 132 | 155 | vertical | 14 x 12 |
| 400 | 90 ~ 93 | 40 | 30 | 172 | 205 | vertical | 15 x 14 |
| 600 | 90 ~ 93 | 50 | 45 | 258 | 320 | vertical | 12 x 18 |
| 800 | 90 ~ 93 | 60 | 50 | 344 | 410 | vertical | 15 x 18 |
| 1000 | 90 ~ 93 | 65 | 60 | 436 | 550 | vertical | 16 x 18 |
| 1500 | 90 ~ 93 | 90 | 90 | 675 | 845 | vertical or horizontal | 18 x 18 |
| 2000 | 90 ~ 93 | 100 | 150 | 900 | 1060 | vertical or horizontal | 18 x 24 |
Electronic chip manufacturing requires exceptional standards for PSA Oxygen Generator installation, focusing on three critical aspects: cleanliness, explosion protection, and pollution prevention.
- Installation area: Requires ISO Class 8 cleanroom environment, positioned away from high-dust process areas like lithography and etching
- Pipeline connection: Utilizes flange sealing with PTFE gaskets and helium mass spectrometry leak detection (leak rate ≤1×10⁻⁹Pa・m³/s)
- Electrical system: Complies with ATEX explosion-proof standard (II 2G Ex d IIB T4) to eliminate electric spark hazards
Maintenance follows a rigorous "super-clean" protocol:
- Daily maintenance: Remote monitoring of purity and pressure; no personnel access to core equipment areas
- Monthly maintenance: Pre-filter element replacement performed in clean glove boxes to prevent contamination
- Annual maintenance: Conducted by certified PSA oxygen generator manufacturers, including molecular sieve testing, catalyst evaluation, and pipeline cleanliness inspection with full cleanroom protocols
Special Note: Molecular sieve and catalyst replacements require inert gas protection to prevent air contact. Post-replacement, a 24-hour purity test is mandatory before returning to service. These protocols ensure equipment lifespan exceeds 10 years with consistent 99%+ purity.
The 1200Nm³/h PSA Oxygen Generator with 99% ultra-high purity has become essential for electronic chip manufacturing. Its advanced pressure swing adsorption PSA oxygen plants technology provides the stable, clean oxygen supply required for precision chip production processes, supporting the high-quality development of the electronics industry.
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