Auto Tunnel Kiln for Clay Brick Production - 4.6m to 9.0m Width, 400-800 Tons Daily Capacity
This flat ceiling tunnel kiln features a comprehensive automated system for efficient brick firing:
- Automatic coal powder adding system
- Smoke-releasing and exhaust systems
- Cooling systems under kiln carts
- Gas burning and waste-heat recovery systems
- Rapid cooling and back pressure balancing systems
The kiln includes three doors at both ends with a preparatory room and cut-off door to prevent cold air entry and maintain optimal baking conditions.
The tunnel kiln consists of four main components:
- Kiln Body: Main structure with various air inlets and outlets
- Conveying Equipment: Kiln cars and kiln furniture for material transport
- Fuel Combustion System: Supports heavy oil, light diesel, natural gas, and coal gas with dedicated burners and pipelines
- Ventilation Equipment: Smoke exhaust, air curtain stirring, and cooling systems for controlled airflow
The tunnel kiln operates as a continuous linear process with fixed walls and vaults. Kiln cars move on tracks through three distinct zones:
- Preheating Zone: Products gradually preheat as they enter the kiln
- Firing Zone: Fixed high-temperature area with combustion equipment on both sides
- Cooling Zone: Cold air cools finished products, with heated air redirected to dryers
Ceramic products loaded on trolleys are continuously pushed through the system at approximately one car per hour.
| Tunnel Inside Width | Height | Length | Daily Capacity | Remark |
|---|---|---|---|---|
| 4.6 m | 1.5-2.1 m | 130.85 m | 400 tons/day | Exact dimensions subject to final design |
| 6.6 m | 2.1-2.6 m | 138.35 m | 600 tons/day | |
| 9.0 m | 1.8-2.1 m | 158.6 m | 800 tons/day |
The tunnel kiln is constructed using high-quality refractory bricks specifically designed for clay brick production, ensuring durability and thermal efficiency.
BBT provides comprehensive brick production solutions including:
- Full automatic clay brick making machinery
- Brick drying systems including tunnel dryers
- Brick kiln projects (Hoffman kiln, tunnel kiln)
- Automatic brick handling systems
- Kiln firing systems with multiple fuel options
- Complete brick making project design and construction
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