Precision and Efficiency Compact Transmission Gear Shaft with Gear Grinding for High Transmission Precision
Transmission Gear Shaft Description
From a structural and functional integration perspective, a transmission gear shaft is a drive component designed
and manufactured as an integrated unit combining gears and shafts, enabling dual functions of power transmission
and torque bearing without requiring additional connecting components.
Key Features
Its defining features include a compact structure and high degree of integration, with no relative movement clearance
between the gear and shaft body. Key advantages encompass robust transmission rigidity, high power transmission efficiency
(achieving 96%-99%), effective reduction of transmission errors caused by assembly clearance, space-saving installation,
and simplification of the overall transmission system structure.
Working Principle
The drive gear shaft is secured to the equipment frame via support structures (e.g., bearings) at both ends.
When the drive-end gear shaft rotates, its teeth engage with the driven gear or gear shaft. Through the forces acting
between the tooth surfaces, rotational motion and torque are transmitted directly via the shaft to the next transmission component.
The integrated structure eliminates sliding or loosening losses between the gear and shaft.
Applications
Suitable for equipment requiring compact design and high transmission precision, such as main and secondary shafts
in automotive gearboxes, feed transmission gear shafts in precision machine tools, crankshaft gear shafts in motorcycle engines,
and transmission gear shafts in robotic joints.
| Parameter | Specification |
|---|---|
| Custom Made | Available |
| Gear Profile Type | Gleason |
| Manufacturing Process | Gear Grinding |
| Teeth Grinding | Included |
| Module (M) | Custom |
| Number of Teeth (Z) | Custom |
| Pressure Angle (α) | Custom |
| Lead Angle | Custom |
| Accuracy Grade | ISO 6 Grade |
| Heat Treatment | Carburizing |
| Surface Hardness | 58-62HRC |
| CHINA/GB | ISO | ГΟСТ | ASTM | JIS | DIN |
|---|---|---|---|---|---|
| 45 | C45E4 | 45 | 1045 | S45C | CK45 |
| 40Cr | 41Cr4 | 40X | 5140 | SCr440 | 41Cr4 |
| 20CrMo | 18CrMo4 | 20ХМ | 4118 | SCM22 | 25CrMo4 |
| 42CrMo | 42CrMo4 | 38XM | 4140 | SCM440 | 42CrMo4 |
| 20CrMnTi | 18XГT | SMK22 | |||
| 20Cr2Ni4 | 20X2H4A | ||||
| 20CrNiMo | 20CrNiMo2 | 20XHM | 8720 | SNCM220 | 21NiCrMo2 |
| 40CrNiMoA | 40XH2MA/40XHMA | 4340 | SNCM439 | 40NiCrMo6/36NiCrMo4 | |
| 20CrNi2Mo | 20NiCrMo7 | 20XH2MA | 4320 | SNCM420 |
Get in Touch
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