Speed Cutting Scrap Metal Shear Cut Speed 3-4 Times Per Minute with PLC Fully Automatic Operation
Speed Cutting Scrap Metal Shear Cut Speed 3-4 Times Per Minute with PLC Fully Automatic Operation
Product Overview
The 1200kN Alligator Shear Machine is a compact yet powerful hydraulic cutting solution engineered for efficient scrap metal processing in recycling yards and metal workshops. Designed with an 800mm blade length and a stable hydraulic system, this machine delivers precise and consistent cutting performance across a wide range of materials, including steel bars, aluminum profiles, copper rods, and light structural scrap.
Compared with larger shearing systems, this scrap metal alligator shear focuses on operational simplicity, lower investment, and flexible usage. It is especially suitable for small to medium-scale operations that require reliable cutting performance without complex automation systems. With both manual and PLC semi-automatic control options, users can easily adapt the machine to different workloads and operator skill levels.
Cause
In many recycling facilities and scrap yards, inefficient cutting processes often lead to several operational challenges:
- Scrap materials are too long or irregular, making transportation and storage difficult
- Manual cutting methods are slow, unsafe, and labor-intensive
- Oversized machines increase costs without matching actual production needs
- Inconsistent cutting results reduce downstream processing efficiency
These issues directly impact productivity, safety, and overall operational costs.
Solution
The hydraulic alligator shear machine provides a targeted solution by combining cutting power, speed, and ease of operation:
- 1200kN shear force ensures efficient cutting of common scrap metals
- Stable holding force (80kN) keeps materials secure during operation
- High cutting frequency (9–20 cuts/min) improves throughput
- Compact structure reduces installation space and investment cost
- Flexible control modes allow both manual and semi-automatic operation
This makes it an ideal entry-level yet professional solution for scrap size reduction and recycling optimization.
Specifications
| Item | Specification |
|---|---|
| Model | Q43-1200 Alligator Shear |
| Largest Shear Force | 1200 kN |
| Largest Holding Force | 80 kN |
| Blade Length | 800 mm |
| Cutting Frequency | 9–20 times/min |
| Applicable Scrap Size | 40×40 mm / Φ45 mm |
| Motor Power | 15 kW |
| Operation Mode | Manual feeding, Manual or PLC semi-automatic |
Application
This scrap metal alligator shear is widely used in:
- Scrap recycling stations for size reduction
- Metal collection centers handling mixed scrap
- Manufacturing plants processing production waste
- Non-ferrous metal recovery operations
- Small steel workshops cutting bars and profiles
It is particularly effective for processing round steel, square bars, pipes, aluminum, and copper materials within the specified range.
How It Works
The machine operates through a hydraulic-driven cutting system. Scrap material is manually fed into the cutting chamber and positioned between the blades. The hydraulic cylinder then drives the upper blade downward with high force, shearing the material against the fixed lower blade.
The integrated holding mechanism stabilizes the scrap during cutting, ensuring accuracy and safety. With PLC semi-automatic mode, the cutting cycle can be repeated continuously, improving efficiency and reducing operator workload.
How To Choose
When selecting a suitable alligator shear machine, consider the following factors:
- Material Type: Steel, aluminum, copper, or mixed scrap
- Material Size: Ensure it matches the machine’s cutting capacity
- Daily Throughput: Choose cutting frequency and power accordingly
- Operation Preference: Manual vs. PLC semi-automatic control
- Workspace: Compact machines like Q43-1200 are ideal for limited space
If your operation requires higher capacity or heavier material cutting, a larger model may be recommended.
FAQ
Q1: What is the maximum material size this machine can cut?
It can handle scrap up to 40×40 mm square or Φ45 mm round materials, depending on hardness.
Q2: Is this machine suitable for continuous operation?
Yes, especially with PLC semi-automatic mode, it can support continuous cutting cycles efficiently.
Q3: What kind of maintenance is required?
Regular hydraulic oil checks, blade inspection, and basic lubrication are sufficient to ensure long-term performance.
Q4: Can the machine be customized for voltage or control system?
Yes, voltage (220V–480V, 50/60Hz) and control configurations can be adjusted based on local requirements.
Q5: Does it require professional installation?
The machine is easy to install, and we provide manuals, videos, and remote technical support to assist setup.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.