2500KN Scrap Shear Machine 1000mm Blade Length With Consistent Cutting Performance
2500KN Scrap Shear Machine 1000mm Blade Length With Consistent Cutting Performance
The Q43-2500 hydraulic alligator shear is a high-performance metal cutting solution designed for heavy-duty scrap processing environments. With a powerful 2500kN shear force and a 1000mm blade length, this machine is engineered to handle demanding materials such as steel bars, pipes, profiles, and mixed scrap efficiently.
Built for real-world recycling yards, this alligator shear combines strong hydraulic performance with stable operation and long service life. It is particularly suitable for regions where machines must work continuously under tough conditions, such as South America, Southeast Asia, and the Middle East.
Unlike lighter models, the Q43-2500 is optimized for cutting thicker and denser materials while maintaining a consistent cutting rhythm of 8–16 cycles per minute. Its robust structure and durable H13 blade material ensure long-term performance with minimal maintenance.
For buyers seeking a reliable and cost-effective scrap cutting solution, this model delivers an excellent balance between cutting power, operational efficiency, and investment value.
Cause
Many scrap recycling businesses face common challenges:
- Inefficient manual cutting or low-tonnage machines slow down production
- Difficulty handling thicker materials like rebar, pipes, and structural steel
- High maintenance costs due to unstable hydraulic systems
- Inconsistent cutting results leading to material handling inefficiencies
As scrap volume increases, these issues directly impact productivity, labor costs, and overall profitability.
Solution
The Q43-2500 alligator shear is designed to solve these problems with:
- High cutting force (2500kN) for processing dense and thick scrap
- Stable hydraulic system (21MPa) ensuring smooth and reliable operation
- Optimized blade design (1000mm length) for efficient cutting coverage
- Consistent cycle performance (8–16 cuts/min) improving throughput
- Low maintenance structure reducing downtime and service costs
This machine helps recycling yards increase efficiency, reduce labor dependency, and achieve more predictable output.
Specifications
| Item | Parameter |
|---|---|
| Model | Q43-2500 |
| Shear Force | 2500 kN |
| Blade Length | 1000 mm |
| Max Cutting Size | 70 × 70 mm / Ø80 mm |
| Cutting Frequency | 8–16 times/min |
| Hydraulic Pressure | 21 MPa |
| Motor Power | 2 × 15 kW |
| Operation | Manual / PLC Semi-Automatic |
| Machine Size | 2800 × 1000 × 1600 mm |
| Weight | About 4.2 tons |
Application
The Q43-2500 is widely used in:
- Scrap metal recycling yards
- Steel processing plants
- Construction waste recycling facilities
- Metal collection and sorting centers
It is suitable for cutting:
- Steel bars and rebars
- Metal pipes and tubes
- Structural steel and profiles
- Mixed light to medium-heavy scrap
How It Works
The machine operates using a hydraulic drive system. Scrap material is manually fed into the cutting area, where the holding cylinder secures the material in place. The cutting cylinder then drives the blade downward with high force to shear the material.
After each cycle, the blade returns to its original position, allowing continuous operation. The system is designed for stability, ensuring smooth motion without vibration, which improves both safety and cutting precision.
How To Choose
When selecting an alligator shear, consider the following factors:
- Material type: For thicker steel or dense scrap, higher tonnage like 2500kN is recommended
- Material size: Check maximum cutting size (70×70mm or Ø80mm for this model)
- Production demand: For medium to high throughput, choose models with stable cycle frequency
- Operation preference: Manual vs PLC semi-automatic depending on labor availability
- Maintenance capability: Choose machines with simple hydraulic systems for easier servicing
If your operation requires consistent performance with moderate to heavy scrap, the Q43-2500 is a practical and reliable choice.
FAQ
1. What materials can this machine cut?
It can cut steel bars, pipes, profiles, and mixed scrap up to 70×70mm or 80mm diameter.
2. Is this machine suitable for continuous operation?
Yes, it is designed for stable, continuous use in recycling yards with consistent performance.
3. How often does the blade need replacement?
The blade is made of durable material and can be reground multiple times. Its lifespan depends on usage but performs well under proper maintenance.
4. Can this machine be upgraded to PLC automatic control?
Yes, PLC semi-automatic operation can be customized based on customer requirements.
5. What is the delivery time?
Typically 30 working days after deposit, depending on production schedule.
Get in Touch
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