Tempering Shaft Induction Hardening Machine Steel Bar Heating Materials
Tempering Shaft Induction Hardening Machine For Surface or Through Hardening
Induction Hardening
Induction hardening is a form of heat treatment in which a metal part with sufficient carbon content is heated in the induction field and then rapidly cooled. This increases both the hardness and brittleness of the part. Induction heating allows you to have localized heating to a pre-determined temperature and enables you to precisely control the hardening process. Process repeatability is thus guaranteed. Usually, induction hardening is applied to metal parts which need to have great surface wear resistance, while at the same time retaining their mechanical properties. After the induction hardening process is achieved, the metal workpiece needs to be quenched in water, oil or air inorder to obtain specific properties of the surface layer.
Induction tempering process aims at optimizing the toughness and ductility of hardened workpieces.
The induction tempering is effective and precise. Induction tempering equipment could seamlessly connect with hardening machines that workpiece could be produced in one-stop for effective and precise treat. Comparing with tempering in furnace, the induction tempering could carefully control the temperature and delivers to workpiece uniformly. The heating process is quick and stable which safeguards the yield and quality.
Induction hardening and tempering treatment is a combination of which work piece heat by induction to hardening temperature for certain time and rapidly quenching, then heat again by induction for tempering.
Induction hardening and tempering production line is generally employed in the production of chain, threaded bar, pipe and other workpieces. We has developed matured heating solutions that integrates hardening and tempering process together to improve efficiency of manufacturing.
Induction Hardening Machine
Induction Hardening Machine is used for surface hardening and through hardening, via static hardening or scan hardening according to different type of workpieces such as shafts, gear, coupling, brake discs, chains, rolls, pipes, slabs, rods etc, Induction heating allows heat to apply on particular area of the part, precise hardening in particular zone ensures good hardening quality.
GY Induction hardening System consists vertical, horizontal, turntable and customized induction hardening machines. These machines are available from small, manually loaded machines to large, automatic hardening plants with induction convertor power output 80kW-1000kW and wide range of frequency.
Quick Detail:
| Name | Spray cooling Quenching Machine Induction Hardening Machine For Tempering Gear | Application | Quenching |
| Net weight | 900kg | Cooling method | immersion, hydrojet |
| Dimension | 1100*900*2000 | Certificate | CE,SGS |
Technical Parameters
- The maximum diameter of quenching material: 300mm
- The maximum weight of the work piece: 50kg
- Work piece operating speed:1-30mm/s
- Work piece descent speed: 120mm/s
- Speed of main shaft:1-200r/min
- Motor power of main drive: 1.5kw
- Cooling method: immersion, hydrojet
- Machine Weight: 900kg
- Dimension: 1100*900*2000
- Transmission mode: mechanical rotation
Advantages of induction hardening:
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Precise control over temperature and hardening depth
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Controlled and localized heating
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Easily integrated into production lines
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Fast and repeatable process
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Each workpiece can be hardened by precise optimized parameters
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Energy-efficient process
Induction hardening is the heating process that increases the hardness and tensile strength of ferrous materials while induction tempering is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening in order to reduce some of the excess hardness.
Our services
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical standards.
- Take run test, according to relevant equipment test run regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we will send maintenance
- technician to provide visiting service after checking with the customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
- The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
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