Energy Saving 30% Fast Heating Induction Melting Machine 24 Hours Duty Cycle
 

INDUCTION MELTING FURNACE:

Induction melting is a process in which an induction melting furnace is used to heat a metal to its melting point. Metal to be melted is usually placed in a crucible and heated with induction to its melting point. Metals like gold, silver, copper, or special alloys, both ferrous and non-ferrous, can be melted in an induction furnace. Induction melting is cleaner and more flexible than conventional foundry methods.

MAIN CHARACTERISTICS:

• Medium frequency induction heating machine adopts solid state IGBT frequency conversion control technologies, It has all kinds of protection control, giving signal under conditions of overcurrent, water shortage, overheating, over-voltage, short circuit, and phase missing, As a result, the reliability is greatly enhanced.
• It has the function display of current, voltage, and timing, making the working condition easily perceived, and giving guidance to induction coil design, and capacitance control.
• Small size, lightweight, requires no more than 1 sqm, and movable.
• Continuously beating ability for 24 hours.
• Low power consumption, with electromagnetic grinding capability, providing uniform smelting.
• Better heating penetration and even temperature inside the melting metal.
• According to equipment power and melting weight, generally melting time 30~50Minutes/furnace. When the furnace fully cooling, the heating time is 50~60 minutes. When the furnace is hot, the heating time is 20~30 minutes.

 

The parameters of the 60KW Induction Melting Equipment :

Specification:

Model: GYM-60KW

Max output power: 60KW

Smelting weight of steel, and iron: 30kg

Smelting weight of aluminum, bronze, and other precious metals: 60kg

Metals Melting

GY induction melting equipment is capable of melting any type of metal for various industrial applications. We are often contacted by Foundries, Metals Manufacturers, Mining and Metalworking Companies, as well as for other large-scale custom induction melting applications.

Precious Metals Melting & Refining

We offer a range of specialized induction melting equipment for the Jewelry, Mining, and Refining industries.

Smelting

Smelting is an essential process for the production of metal. Our smelting equipment helps successfully extracts all types of metals from ores in a fast and efficient way.

Custom Melting Projects

You can contact GY for a custom induction melting solution. Our equipment can be manufactured and automated for both small and large-scale projects.

THE ADVANTAGES OF THE INDUCTION MELTING FURNACE COMPARED WITH OTHER EQUIPMENT MELTING:

1. VS resistance heated furnace

• High heat efficiency, melting fast.
• Small size, save energy 30%.
• Resistance or silicon carbide stock is easy to damage.

2. VS Coal, Gas, Diesel furnace

• Facilitate the adjustment solution composition and temperature, the bubble of foundry less 1/3 to 1/4, reject rate down 1/2 to 2/3, so that cast have a higher mechanical strength;)
• Reduced the oxidation of burning;
• Induction melting can melt a scrap of processing and the small pieces because of its electromagnetic stirring effect reducing the cost of materials. Reduce environmental pollution; noise is far below the towering equipment. The labor intensity of workers and working conditions have been improved;
• Cast-iron crucible used in Coal and gas furnaces is harmful to the aluminum alloy by increasing impurity. Graphite crucible used in induction melting without such disadvantages.)

3. VS SCR or Frequency Melting Furnace

• High heat efficiency, melting fast.
• Small size, saves energy by more than 20%.
• The electromagnetic stirring effect is slight so the service life of the crucible is extended.
• By adjusting the frequency to achieve power regulation, so melting speed is fast, and material elements burning lose less and better energy saving, in particular the heating of stainless steel, copper, silicon, aluminum, and other non-magnetic material, thus reducing the cost of the casting.

How your business can benefit from our services

Implementing a GY induction solution will help reduce manufacturing costs, increase energy efficiency, improve safety, and meet lean manufacturing objectives. Our technical support and maintenance services include preventative maintenance, equipment start-up and training, on-site or in-house repairs, and extended warranties. Above all, our team will help find solutions for the most complex heating applications and manufacturing system requirements.