Fast Heating Industrial Induction Heating Machine For Hot Forging and Hot Forming

What is Hot Forging and Hot Forming?

• Metal forging and hot forming are excellent  induction heating applications. Industrial forging and hot forming processes involve bending or shaping a metal billet or bloom after it has been heated to a temperature at which its resistance to deformation is weak. Blocks of non-ferrous materials can also be used.

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  Induction heating machines or conventional furnaces are used for the initial heating process. Billets can be transported through the inductor via a pneumatic or hydraulic pusher; pinch roller drive; tractor drive; or walking beam. Non-contact pyrometers are used to measure the billet temperature.

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  Other machines such as mechanical impact presses, bending machines, and hydraulic extrusion presses are used to bend or shape the metal.

   

• The approximate hot forming temperatures of the most commonly used industrial materials are:

   

  • Steel 1200º C • Brass 750º C • Aluminium 550º C

Induction Forging and Forming Application:

• Total Forming Applications

  Induction heating machines are commonly used to heat steel billets, bars, brass blocks, and titanium blocks to the proper temperature for forging and hot forming.

  Partial Forming Applications

  Induction heating is also used to heat parts such as pipe ends, axle ends, automotive parts, and bar ends for partial forming and forging processes.

The parameters of the Multifunctional Industrial Induction Heating Machine For Metal Forging

The Induction Heating Advantage

       1. When compared to conventional furnaces,induction heating machines for forging offer significant process and quality advantages:

       2. Much shorter heating times, minimizing scaling and oxidation

       3. Easy and accurate temperature temperature control. Parts at temperatures outside specifications can be detected and removed

       4. No time lost waiting for the furnace to ramp up to the required temperature

       5. Automated induction heating machines require minimal manual labor

       6. Heat can be directed to one specific point, which is highly important for parts with only one forming area.

       7. Greater thermal efficiency - heat is generated in the part itself and does not need to be heated in a large chamber.

       8. Better working conditions. The only heat present in the air is that of the parts themselves. The working conditions are much more pleasant than with a fuel furnace.

Our services

Pre-sale service.

• Inquiry and consulting service
• Recommend the most suitable for our customers according to their requirements
• Sample testing support
• Working videos available
• View our factory

In-sale service.

•  Strictly manufacture the machine, according to relevant technical standards.
•  Take run test, according to relevant equipment test run regulations.
•  Strictly check up the machine, before delivery
•  Delivery on time.

After-sale service.

• Warranty time: 1year Warranty.
•  Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
•  If any big quality problems occurs out of the guarantee period, we will send maintenance
• Technician to provide visiting service after checking with the customer and charge for a favorable price.
• We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.