Cost Reduction 100KW Industrial Induction Brazing Equipment For Copper Pipe

INDUCTION BRAZING MACHINE:

Induction brazing is a process used to join two metals that may be the same or different. It heats the filler material (metal or alloy with a low melting point). The melted filler material enters the gap between the base metals, tightly connecting the two base metals (higher melting point).

Induction brazing is increasingly replacing the flame brazing process in industrial manufacturing. Unlike traditional flame brazing, induction brazing has a more precise and stable heating process. It heats only where needed, and the heating process is more stable and controllable. Its manufacturing process is consistent and easy to automate. In the induction brazing process, high-quality workpiece brazing can be accomplished by easily trained workers without requiring highly skilled operators.

Advanced induction brazing equipment manufactured by GY can be used in various metal brazing processes, especially for high repeatability and batch manufacturing of brazed workpieces. It can be used to join a variety of metals, including copper and copper, copper and steel, tin, gold, silver, nickel, aluminum, and various alloys.

The Parameters of the IGBT Heating Magnetic Induction Brazing Machine For Copper Pipe

MAJOR FEATURES:

• IGBT induction heating power supply, stable output, high brazing quality
• Different power and frequency combinations meet various brazing needs
• Induction heating for consistent results
• The flexible cable length of the brazing gun can be customized, the longest can be more than 10 meters
• Equipped with movable casters, you can quickly transfer the working position
• Voltage, current and water temperature monitoring and alarm function

THE ADVANTAGES OF THE INDUCTION HEATING:

• Uniformity and Quality - Provides the highest degree of temperature control across the heat affected zone

• Reduced Cycle Times - Significantly faster time-to-temperature than resistant methods

• Cost Reduction - No fuel costs and minimal insulation costs; reusable insulation reduces disposal and replacement costs

• Power Efficiency - Operates at 92% efficiency transferring more energy to the part, decreased heating times, improved power efficiency

• Ease of Use - Simple set-up using preheat blankets or flexible heating cables; on-board diagnostics and operator tutoring system

• Reliability - Induction heating system-components make cycle interruptions unlikely; simple cabling

• Versatility - Pipe preheat and stress relief; weldolets, elbows, valves, I-beams, complex shapes

• Safety - Fewer fumes; eliminates fuel gases; no exposure to flame, gases, or hot elements

• Environmental - Less airborne particulate; improved work environment results in higher worker productivity

APPLICATIONS OF THE INDUCTION BRAZING MACHINE:

Almost any brazing task can be accomplished with GY Induction systems. At present, our systems are used to braze generator and transformer components such as wires, rings, strands, and wired SC rings in the electrotechnical industry. Additionally, they braze parts for the AC and brakes of automobiles as well as fuel pipes. Inductance is used for brazing fan blades, casing blades, fuel lines, and hydraulics in the aeronautics industry. We braze components of compressors, heaters, and faucets for the houseware industry.

The GY company is the leader today in production of induction equipment both in the domestic and foreign markets. If you want to buy the equipment for metal hardening at a reasonable price, it is best to purchase products directly from the manufacturer, without overpaying to intermediaries.

In order to purchase the unit for metal hardening, the price for which will be reasonable, please contact the GY directly, and soon you will receive reliable and high-tech equipment.

The company also sells induction hardening units of various capacities that are manufactured in accordance with high quality standards.

The specialists of the company are always aware of the market trends, and consider the needs and desires of the client as much as possible. We will be able to create any of the most complex equipment in accordance with requirements of the customer, with the shortest possible time. The products of our company are consistently high quality, reliability and durability.

We also provide quality warranty service, and post-warranty service on mutually beneficial terms.