Temperature Controlled Electric Induction Melting Furnace For Non Ferrous Metals
DSP Temperature Controlled Induction Melting Machine For Non-ferrous Metals
INDUCTION MELTING MACHINE:
The induction melting furnace is based on the electromagnetic induction heating principle to work, through electromagnetic induction to generate heat, the heating speed is very fast. The general induction heating equipment is heated by the container, this, in turn, heats the material contained in the container and then achieves the purpose of heating the material in the container. But the induction melting furnace is direct induction heating of the material. Take an intermediate frequency induction melting furnace as an example, and put the metal material into a quartz crucible, because of the electrical resistance in metal materials, A quartz crucible has no electrical resistance. When intermediate frequency alternating current passes through the induction coil, it creates dense magnetic field lines, cuts the metal materials held in the crucible in the induction coil, and instant heats and melts the metal. This heating effect, on the one hand, saves the heat transfer to the middle of the container when heating consumption, thus saving electricity; On the other hand, it also saves the time wasted in the heat transfer process, making the metal heat and melt faster, really saving time and energy, and energy-saving effect.
The parameters of the 160KW Induction Melting Machine For Metal Melting :
Model: GYMD-160KW
Max output power: 160KW
Smelting weight of steel, iron: 100kg
Smelting weight of aluminum, bronze, and other precious metals: 200kg
| Specification | Smelting weight of steel and iron | Smelting weight of aluminum, bronze, and other precious metals |
| GYM-25KW | 8KG | 20KG |
| GYM-40KW | 20KG | 40KG |
| GYM-60KW | 30KG | 60KG |
| GYM-100KW | 50KG | 100KG |
| GYM-160KW | 100KG | 200KG |
| GYM-200KW | 150KG | 300KG |
| GYM-250KW | 200KG | 400KG |
The parameters of the GYMD-160KW:
| Model | GYMD-160KW (Three phase) |
| Work power | 340V-430V |
| Maximum input current | 240A |
| Output power | 160KW |
| Fluctuating frequency | 1-10KHZ |
| The flow rate of cooling water | 0.08-0.16Mpa 12L/Min |
| Water temperature protection point | 50C |
| Product size | 1090x650x1610 mm |
| Net weight | 265 kg |
How to choose an induction melting furnace?
When melting different kinds of materials will choose the different induction melting systems, in total, you can refer to the following standards to choose the suitable induction melting furnace.
The relative power of a high melting point in metal materials is larger, and the relative power of a low melting point is smaller; Low resistivity selection of power, high resistivity selection of power is small. Also, the longtime continues working time, the larger the induction melting power should choose. The faster the heating speed requests, the need to choose larger induction melting furnace power levels.
You can Please let our team know your melting material and melting speed requests so that we can suggest you the complete induction melting systems. Thanks.
APPLICATIONS OF INDUCTION MELTING:
- Non-ferrous metal induction melting: mainly used in induction smelting steel, alloy steel, special steel, cast iron, and other ferrous metal materials as well as stainless steel, zinc, and other non-ferrous metal materials smelting, can also be used for copper, aluminum and other non-ferrous metal smelting and heating, heat preservation, and can be operated in tandem with the blast furnace.
- Used to induction forging heating: used in bar, round steel, square steel, steel plate of the heating, temperature, quenching material online heating, local heating, metal forging online (such as connecting rod, gears, half shaft bearing forging), extrusion, hot rolling, shear heating, heat spraying, in front of the hot assembly and overall metal materials of tempering, annealing, tempering, etc.
THE ADVANTAGES OF THE INDUCTION MELTING FURNACE:
Clean
- Induction Melting is cleaner, energy-efficient, and a more controlled process compared with most other means of melting metal
Temperature Controlled
- The temperature in induction melting can be fine-tuned and the melting process never needs to go higher than the fusion temperature, preventing the loss of valuable alloying elements.
Energy saving
- Induction melting is also considerably more energy-efficient since electrical energy is converted into heat directly inside metals, with no heat lost via a flame or external heating.
GY Technology Corporation History
GY Technology Corporation was founded in 1996. The company was started with the main objective of providing superior service and innovative products for the induction melting and heating industry. GY had developed many years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency, ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs. The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation, and transformation breakthroughs.
How your business can benefit from our services
Implementing a GY induction solution will help reduce manufacturing costs, increase energy efficiency, improve safety and meet lean manufacturing objectives. Our technical support and maintenance services include preventative maintenance, equipment start-up and training, on-site or in-house repairs, and extended warranties. Above all, our team will help find solutions for the most complex heating applications and manufacturing system requirements.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.