Multi-channel Hot Staking Machine for Heat Staking Plastic in Automotive Manufacturing
Multi-channel Hot Staking Machine for Heat Staking Plastic in Automotive Manufacturing :
The Multi-channel Hot Staking Machine is a dedicated machine designed for plastic heat staking tasks, extensively used in automotive manufacturing for heat staking plastic applications.
The Multi-channel Hot Staking Machine utilizes pulse heating technology to accomplish plastic heat staking. This enables efficient, aesthetically pleasing, and durable plastic heat staking without compromising the performance of surrounding components. The machine incorporates a PID closed-loop control algorithm, ensuring stable plastic heat staking operations.
The "Multi-channel" capability of the machine refers to its ability to control multiple channels. It can simultaneously control up to four sets of heat staking devices for plastic heat staking. Each channel of the Multi-channel Hot Staking Machine can be configured with different heat staking parameters, making it highly suitable for tasks involving multiple staking points and diverse materials or specifications.
Specification Table for Multi-channel Hot Staking Machine
| Model | HN-1000-2 | HN-1000-3 | HN-1000-4 |
| Rated voltage | AC 220V～240V 50 Hz | ||
| Rated power | 2000W | 3000W | 4000W |
| Output voltage | AC 3.8V | AC 3.8V | AC 3.8V |
| Number of channels | 2 | 3 | 4 |
| Heating temperature set range | 50～600°C | ||
| Thermocouple type | Type E,Type K | ||
| Communication interface | RS-485,Ethernet | ||
| Language support | Chinese,English | ||
| Number of program groups | 5 groups | ||
| Number of temperature segments | 4 segments | ||
| Parameter password | Yes | ||
| Parameter display and setting | 7-inch True Color Touch Screen | ||
| Weight(excluding wiring) | 50kg | 60kg | 70kg |
| External dimensions(mm) |
Controller dimensions : 215 x 165 x 275 Transformer dimensions:270 x 430 x 295 |
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| Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared! | |||
Examples of Multi-channel Hot Staking Machine Applications :
(1) Plastic heat staking of automotive motor: It involves the secure assembly of automotive motors and their plastic housings through heat staking plastic stakes, ensuring a strong connection between the motor and its plastic housing.
(2) Plastic heat staking of pouch cell lid: It entails joining the metal component and plastic component of a pouch cell lid through heat staking plastic stakes, creating a reliable connection between them.
(3) Plastic heat staking of automotive lighting: It establishes a robust connection between LED light assemblies and their plastic components using plastic heat staking.
The following list presents different types of plastic materials used for pulse plastic heat staking, along with their corresponding levels of difficulty in the heat staking process :
|
Serial Number |
Material Name |
Difficulty of Riveting |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality plastic heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.
Our primary plastic heat staking equipment comprises Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment. The Pulse Plastic Heat Staking Equipment incorporates pulse heat staking technology, characterized by its fast heat staking speed and the smooth, glossy surface of the staking points. On the other hand, the Plastic Hot Air Cold Staking Equipment utilizes the hot air cold staking process for heat staking plastic. This process involves softening the plastic stake as a whole using hot air until it reaches a state where it can be reshaped, followed by cold staking. As a result, the staking points exhibit higher overall integrity and enhanced tensile strength.
If you require a custom-made product, please contact us first to obtain detailed information.
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