2000# 3000# High Pressure Pipe Fittings High Pressure Plug With Threaded Connection
2000# 3000# 6000# High Pressure Hex Plug With Threaded NPT BSPP BSPT
Threaded and socket-weld is the common types for the forged fittings connection.
Threaded end has male and female types for connected – Male is for such street elbow, plug, bushing, nipple etc.
Female is for elbow, tee, coupling etc. Deye Piping can offer both NPT and BSP threaded – NPT is default screw if there is
no specific.Socket-weld is one pipe end to insert the fittings for welding, SW end is for all the fittings except threaded.
| Forged Steel Fitting | ||
| Name | 45D/90D Elbow, Street Elbow, Tee, Cross, Cap, Coupling, Half Coupling, Plug, Bushing, Unin, Hexagon Nipple Outlet, Weldolet, Threadolet, Sockolet, Bull plug, Reducer Insert, Pipe Nipple, Swage Nipple | |
| H.S. Code | 7307920000 | |
| Pressure | Threaded Type | 2000LBS, 3000LBS, 6000LBS |
| Socket-Weld Type | 3000LBS, 6000LBS, 9000LBS | |
| Surface Finish | Anti-Rust Oil,Hot Dipped Galvanised,Customized. | |
| Technology | Forged | |
| Standard | American Standard | ANSI B16.11, MSS SP 97, MSS SP 95, MSS SP 83, ASTM A733 |
| British Standard | BS3799 | |
| Japan Standard | JIS B2316 | |
| Size | 1/8'' - 6'' (DN6 - DN150) | |
| Wall Thickness | SCH5S,SCH10S,SCH10,SCH40S,STD,XS,XXS,SCH20,SCH30,SCH40,SCH60,SCH80,SCH160,XXS | |
| Materials | Mild/Carbon Steel | A234 WPB/WPC,A105,A105N, A350LF2, F11, F22 |
| Stainless Steel | A403 WP304,304(L),316(L),321,310S,347H,316Ti,317(L),F904L,1.4301,1.4307,1.4401,1.4571,1.4541 | |
| Duplex Stainless Steel | UNS31803,SAF2205,UNS32205,UNS31500,UNS32750,UNS32760,1.4462,1.4410,1.4501 | |
| Alloy Steel | Alloy20,A860 WPHY 42-46-52-60-65-70 | |
- Strength and Durability: Forged pipe fittings are known for their superior strength and durability compared to fittings made through other manufacturing methods. The forging process creates a dense and compact structure that can handle high-pressure and high-temperature applications.
- Leak-Free Performance: The tight grain structure of forged fittings ensures a leak-free connection. The absence of porosity or voids in the metal reduces the risk of leaks or failures, making them suitable for critical applications where leakage is not acceptable.
- Pressure Ratings: Forged pipe fittings generally have higher pressure ratings compared to fittings made by other methods. This makes them ideal for systems that operate under high pressure conditions.
- Resistance to Corrosion: Forged fittings are available in various materials such as carbon steel, stainless steel, and alloy steel, which offer excellent resistance to corrosion. The choice of material depends on the specific requirements of the application, ensuring compatibility with the transported fluid or gas.
- Wide Range of Shapes and Sizes: Forged pipe fittings are available in a wide range of shapes and sizes to meet different piping system requirements. Common types include elbows, tees, crosses, couplings, unions, caps, and plugs.
- Versatility: Forged fittings are suitable for use in various industries such as oil and gas, petrochemicals, power generation, and chemical processing. They can handle different types of fluids, gases, and temperatures, making them versatile for diverse applications.
- Quality and Consistency: Due to the controlled forging process, forged pipe fittings exhibit consistent quality and dimensional accuracy. This ensures that the fittings can be easily installed and provide a reliable connection within the piping system.
- Longevity: With their robust construction and resistance to wear and tear, forged fittings offer a longer service life compared to other types of fittings. Proper installation, maintenance, and adherence to recommended operating conditions can further enhance their longevity.
Forged Threaded Plugs and Bushing
Oil and Gas Industry: Forged high pressure fittings are widely used in upstream, midstream and downstream applications in oil and gas. They are suitable for high pressure pipelines, oil and gas production facilities, refineries and petrochemical plants.
Power Generation: Forged parts are used in power plants in the conventional and renewable energy sectors. They are used in high pressure steam and water systems, boiler piping, turbine control systems and other power generating equipment.
Chemical Processing: Forged fittings are critical in chemical processing plants due to their resistance to corrosion and high pressure. They are used in pipelines carrying corrosive chemicals, acids, solvents and other corrosive fluids.
Pharmaceutical industry: Forged high-pressure fittings are used in pharmaceutical facilities where high pressures are required for various processes including fluid transfer, purification and sterilization.
Water Treatment: Forged fittings are used in high pressure water treatment and distribution systems. They ensure that piping and connections can handle the water pressure required in applications such as desalination plants, water treatment plants and pumping stations.
Mining and Construction: Mining operations require high-pressure piping, especially when transporting materials and slurries. Forged fittings are used in mining and construction projects involving high pressure fluid, mud or compressed air systems.
Aerospace and Defense: Forged fittings find application in aerospace and defense, especially in high-pressure hydraulic systems for aircraft, missiles, and other defense-related equipment.
HVAC and Piping: High pressure forged fittings are used in commercial and industrial HVAC (heating, ventilation and air conditioning) systems. They provide reliable connections for high pressure refrigerant, chilled water and steam distribution.
Forged high pressure pipefittings here mentioned below are only a few of those covered by B16.11 standard. The physical
and chemical values indicated correspond to the latest issued standard, although they are affected by modifications
year after year, so we suggest to use them only as a guide.
Chemical Composition
| ASTM Designation |
Analysis in % | ||||||||
| C | Mn | Si | Max. P | Max. S | Cr | Ni | Mo | ||
| A105 - 05 | |||||||||
| max. 0.35 | 0.60 - 1.05 | 0.10 - 0.35 | 0.035 | 0.04 | max. 0.3 3 4 | max. 0.4 3 4 | max. 0.12 3 | ||
| A182 - 07 | |||||||||
| Grades | F1 F5 F11 Cl. 1 |
max. 0.25 max. 0.15 0.05 - 0.15 |
0.60 - 0.90 0.30 - 0.60 0.30 - 0.60 |
0.15 - 0.35 max. 0.50 0.50 - 1.00 |
0.045 0.030 0.030 |
0.045 0.030 0.030 |
4.00 - 6.00 1.00 - 1.50 |
max. 0.50 | 0.44 - 0.65 0.44 - 0.65 0.44 - 0.65 |
| F11 Cl. 2 / Cl. 3 F22 Cl. 1 / Cl. 3 F304 1 |
0.10 - 0.20 0.05 - 0.15 max. 0.08 |
0.30 - 0.80 0.30 - 0.60 max. 2.00 |
0.50 - 1.00 max. 0.5 max. 1.00 |
0.040 0.040 0.045 |
0.040 0.040 0.030 |
1.00 - 1.50 2.00 - 2.50 18.00 - 20.00 |
8.00 - 11.00 | 0.44 - 0.65 0.87 - 1.13 |
|
| F304 L 1 F316 1 F316L 1 F321 2 |
max. 0.030 max. 0.08 max. 0.030 max. 0.08 |
max. 2.00 max. 2.00 max. 2.00 max. 2.00 |
max. 1.00 max. 1.00 max. 1.00 max. 1.00 |
0.045 0.045 0.045 0.045 |
0.030 0.030 0.030 0.030 |
18.00 - 20.00 16.00 - 18.00 16.00 - 18.00 17.00 - 19.00 |
8.00 - 13.00 10.00 - 14.00 10.00 - 15.00 9.00 - 12.00 |
2.00 - 3.00 2.00 - 3.00 |
|
| A350 - 04 | |||||||||
| Grades | LF1 LF2 Cl. 1 LF2 Cl. 2 LF3 |
max. 0.30 max. 0.30 max. 0.30 max. 0.20 |
0.60 - 1.35 0.60 - 1.35 0.60 - 1.35 max. 0.90 |
0.15 - 0.30 0.15 - 0.30 0.20 - 0.35 0.20 - 0.35 |
0.035 0.035 0.035 0.035 |
0.040 0.040 0.040 0.040 |
max. 0.3 3 4 max. 0.3 3 4 max. 0.3 3 4 max. 0.3 3 4 |
max. 0.4 3 max. 0.4 3 max. 0.4 3 3.3 - 3.7 |
max. 0.12 3 max. 0.12 3 max. 0.12 3 max. 0.12 3 |
| A694 - 03 | |||||||||
| Grades | F42 / F52 / F56 F60 / F65 / F70 | max. 0.26 | max. 1.4 | 0.15 - 0.35 | 0.025 | 0.025 | |||
PHYSICAL PROPERTIES
| ASTM Designatioin |
Tensile strength | Fluency limit Elongation in 50 mm. | Stress | Brinell | |||||
| Hardness (HB) |
|||||||||
| Ksi min. | MPa | Ksi min. | MPa | % min. | % min. | ||||
| A105 - 05 | |||||||||
| 70 | 485 | 36 | 250 | 22 | 30 | 187 max. | |||
| A182 - 07 | |||||||||
| Grades | F1 | 70 | 485 | 40 | 275 | 20 | 30 | 143 - 192 | |
| F5 | 70 | 485 | 40 | 275 | 20 | 35 | 143 - 217 | ||
| F11 Cl. 1 | 60 | 415 | 30 | 205 | 20 | 45 | 121 - 174 | ||
| F11 Cl. 2 | 70 | 485 | 40 | 275 | 20 | 30 | 143 - 207 | ||
| F11 Cl. 3 | 75 | 515 | 45 | 310 | 20 | 30 | 156 - 207 | ||
| F22 Cl. 1 | 60 | 415 | 30 | 205 | 20 | 35 | 170 max. | ||
| F22 Cl. 3 | 75 | 515 | 45 | 310 | 20 | 30 | |||
| F304 | 751 | 5151 | 30 | 205 | 30 | 50 | 156 - 207 | ||
| F304L | 702 | 4852 | 25 | 170 | 30 | 50 | |||
| F316 | 751 | 5151 | 30 | 205 | 30 | 50 | |||
| F316L | 702 | 4852 | 25 | 170 | 30 | 50 | |||
| F321 | 751 | 5151 | 30 | 205 | 30 | 50 | |||
| A350 - 04 | |||||||||
| Grades | LF1 LF2 Cl. 1 LF2 Cl. 2 |
60 - 85 70 - 95 70 - 95 |
415 - 585 485 - 655 485 - 655 |
30 36 36 |
3 4 3 4 3 4 |
205 250 250 |
25 22 22 |
38 30 30 |
197 max. 197 max. 197 max. |
| LF3 Cl. 1 | 70 - 95 | 485 - 655 | 37.5 3 4 | 260 | 22 | 35 | 197 max. | ||
| LF3 Cl. 2 | 70 - 95 | 485 - 655 | 37.5 3 4 | 260 | 22 | 35 | 197 max. | ||
| A694 - 03 | |||||||||
| Grades | F42 | 60 | 415 | 42 | 290 | 20 | |||
| F52 | 66 | 455 | 52 | 360 | 20 | ||||
| F56 | 68 | 470 | 56 | 385 | 20 | ||||
| F60 | 75 | 515 | 60 | 415 | 20 | ||||
| F65 | 77 | 530 | 65 | 450 | 20 | ||||
| F70 | 82 | 565 | 70 | 485 | 18 | ||||
1. Technical support
2. Raw Material Quality control.
3. Inspection during the production time.
4. Final Test includes Surface, Dimension, PT Test, RT test, ultrasonic Test
5. Test Report each shipment
4. Flexible Delivery terms. EXW FOB CIF CFR DDP DDU
5. Flexible payment Ways: LC. TT. DP
6. Customized Package includes Logo. Cases Dimension.
7. 18 months quality Guarantee time.
9. Free replacement by air if any error founded
10. 24 hours to Feedback your questions
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