JL-250III Industrial Softgel Filling Machine with 205,800 Capsules/Hour Output, ±0.5% Filling Accuracy, and GMP/FDA Compliance
Designed for continuous industrial production, the JL-250III makes softgel manufacturing easier, faster, and more reliable. It helps healthcare, nutraceutical, and cosmetic companies produce consistent, high-quality capsules every day.
Running a large-scale softgel production line isn’t easy. Many manufacturers face challenges like:
- Frequent downtime or time-consuming adjustments
- Capsules with inconsistent dosage or thickness
- Difficulty meeting GMP/FDA standards for export
- High energy consumption and labor costs
The JL-250III Industrial Softgel Filling Machine was built to tackle these problems at their source. Its design focuses on stable operation, precise filling, and easy maintenance, so your production line keeps running smoothly and efficiently.
- Up to 205,800 capsules/hour for 8# Oval, 102,900/hour for 20# Oblong
- Stepless speed control (0–8 RPM) for smooth, consistent operation
- Sturdy frame and transmission system designed for long-term use
- Less downtime means more capsules produced every day
- Filling range: 0–2 ml, accuracy: ±0.5%
- Automatic calibration of die rollers, injection timing, and gelatin ribbon tension
- Reduces manual intervention, ensuring every batch meets quality standards
- Perfect for fish oil, vitamins, TCM extracts, probiotics, and other sensitive formulations
- Meets GMP, FDA, and 21 CFR Part 11 standards
- Hygienic design with no dead corners, easy to clean and validate
- Compact footprint (2400×1250×2100 mm) saves valuable workshop space
- Low energy consumption (15 kW) keeps operating costs down
- Touch-screen PLC for one-button operation and parameter recall
- High automation reduces labor requirements and human error
- Self-diagnosis and maintenance reminders keep the machine running longer
- Operators can be fully trained in just 1–2 days
- Healthcare Products: Vitamins, minerals, and other nutritional softgels
- Health & Export Products: Fish oil, CoQ10, plant extracts
- Cosmetics: Encapsulated oils and active ingredients
- CMO / Contract Manufacturing: Multi-variety, high-standard softgel production
| Parameter | Specification |
|---|---|
| Output | 205,800 capsules/hour (8# Oval) / 102,900 capsules/hour (20# Oblong) |
| Die Roller Size | Φ150×250 mm |
| Rotating Speed | 0–8 RPM, standard 6 RPM |
| Single Plunger Filling Volume | 0–2 ml |
| Number of Plungers | 20 (10 per side) |
| Filling Accuracy | ±0.5% |
| Total Power | 15 kW |
| Dimensions | 2400×1250×2100 mm |
| Weight | 1500 kg |
- Stable: Continuous, reliable production without frequent interruptions
- Precise: Consistent dosage, less material waste, lower reject rate
- Compliant: Ready for audits and global market access
- Cost-Efficient: Low energy use, reduced labor, easy maintenance
- On-site installation and commissioning
- Full operator and maintenance training
- Preventive maintenance plans to reduce downtime
- Fast supply of original spare parts
- Lifetime technical support and software upgrades
Q1: Can the machine run 24/7?
A: Yes, it’s built for long-term stable operation without interruptions.
Q2: Is switching capsule formats difficult?
A: Not at all. One-click parameter recall and quick mold changes make it easy.
Q3: Is it audit- and export-ready?
A: Fully compliant with GMP, FDA, and 21 CFR Part 11, ready for international markets.
Q4: Are maintenance costs high?
A: No, the mature design and low power consumption keep long-term costs manageable.
The JL-250III Industrial Softgel Filling Machine is more than just a fast softgel machine. It’s a complete industrial solution that ensures stable, precise, and cost-efficient production. Whether you’re producing healthcare, nutraceutical, or cosmetic capsules, it helps your business scale efficiently, maintain quality, and meet global compliance standards.
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