100mm high hardness forged grinding steel ball for mine and ball mill
Forged(hot rolling)steel ball: Our company mainly produces Φ20mm-Φ200mm forged steel ball. Huafu balls feature high accurate dimensions,rounded geometry shape, high hardness and good mechanical properties,wear-resistance,no deformation,no breakage.
Huafu is equipped with advanced casting and forging producing facilities, a full inspection system, well educated professional persons and a management team. We import automatic hot rolling steel ball production line and semi-automatic hot rolling production line for the fast changing market. We also make our advanced heat processing lines. Our products are all produced of good-quality steel. They are cut by plasma cutting machines and heated by electric furnaces which increase the full hardness, impact the toughness and lower the break rate of steel balls.
Diameter tolerance and roundness
| Diameter | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 125 | 150 |
| Tolerance(mm) | ±2 | +3,-2 | +4,-3 | +5,-4 | ||||||||
| Roundness(%) | ≤2 | ≤3 | ≤4 | ≤5 | ||||||||
We mainly produce as follows kinds of forged (hot rolling) steel ball
| Chemical composition of forged steel ball | |||||||||
| Brand | C(%) | Si(%) | Mn(%) | Cr(%) | Cu(%) | Mo(%) | P(%) | S(%) | Ni(%) |
| 45# | 0.42-0.50 | 0.17-0.37 | 0.5-0.80 | 0-0.25 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| 50Mn | 0.48-0.56 | 0.17-0.37 | 0.60-1.0 | 0-0.25 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| 60Mn | 0.57-0.65 | 0.17-0.37 | 0.70-1.0 | 0-0.25 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| 65Mn | 0.62-0.70 | 0.17-0.37 | 0.90-1.0 | 0-0.25 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| U71MN | 0.65-0.76 | 0.17-0.37 | 1.10-1.40 | 0-0.25 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| 40Cr | 0.37-0.45 | 0.17-0.37 | 0.50-0.8 | 0.80-1.1 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| 42CrMo | 0.38-0.45 | 0.17-0.37 | 0.50-0.80 | 0.90-1.2 | 0-0.03 | 0.15-0.25 | 0-0.035 | 0-0.035 | 0-0.30 |
| 70Cr2 | 0.65-0.75 | 0.20-0.30 | 0.75-0.90 | 0.55-0.70 | 0-0.25 | 0-0.30 | 0-0.030 | 0-0.030 | 0-0.30 |
| 40Mn2 | 0.37-0.44 | 0.17-0.37 | 1.4-1.8 | 0-0.25 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.30 | 0-0.30 |
| B-2 | 0.70-1.0 | 0.17-0.45 | 0.70-1.0 | 0.40-0.8 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| B-3 | 0.58-0.66 | 1.2-1.6 | 0.65-0.80 | 0.70-0.90 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| B-4 | 0.60-0.65 | 1.6-1.7 | 0.7-0.8 | 0.7-0.8 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| B-6 | 0.75-0.85 | 0.2-0.40 | 0.9-1.0 | 0.85-0.95 | 0-0.25 | 0.06-0.13 | 0-0.035 | 02-0.035 | 0.06-0.13 |
| B-6A | 0.82-0.95 | 0.20-0.40 | 0.92-1.02 | 0.80-0.95 | 0-0.25 | 0.06-0.10 | 0-0.035 | 0-0.035 | 0.06-0.10 |
| B-7 | 0.35-0.40 | 0.17-0.37 | 0.7-0.8 | 0.9-1.0 | 0-0.25 | 0-0.30 | 0-0.035 | 0-0.035 | 0-0.30 |
| BU | 0.95-1.05 | 0.17-0.37 | 0.9-1.10 | 0.40-0.60 | 0-0.15 | 0-0.05 | 0-0.035 | 0-0.035 | 0-0.30 |
| Gr15 | 0.95-1.05 | 0.15-0.35 | 0.20-0.40 | 1.30-1.65 | 0-0.25 | 0-0.10 | 0-0.027 | 0-0.020 | 0-0.10 |
| Brand | Breakage rate | Hardness | Impact value | Drop times | Micro structure |
| 45# | <1% | ≥45 | ≥12 | ≥8000 | M+C |
| 50Mn | <1% | ≥55 | ≥12 | ≥10000 | M+C |
| 60Mn | <1% | ≥55 | ≥12 | ≥12000 | M+C |
| 65Mn | <1% | ≥58 | ≥12 | ≥12000 | M+C |
| U71MN | <1% | ≥58 | ≥12 | ≥12000 | M+C |
| 40Cr | <1% | ≥55 | ≥12 | ≥12000 | M+C |
| 42CrMo | <1% | ≥55 | ≥12 | ≥12000 | M+C |
| 70Cr2 | <1% | ≥58 | ≥12 | ≥12000 | M+C |
| 40Mn2 | <1% | ≥55 | ≥12 | ≥12000 | M+C |
| B-2 | <1% | ≥58 | ≥12 | ≥15000 | M+C |
| B-3 | <1% | ≥60 | ≥12 | ≥15000 | M+C |
| B-4 | <1% | ≥60 | ≥12 | ≥15000 | M+C |
| B-6 | <1% | ≥60 | ≥12 | ≥15000 | M+C |
| B-6A | <1% | ≥60 | ≥12 | ≥15000 | M+C |
| B-7 | <1% | ≥60 | ≥12 | ≥15000 | M+C |
| BU | <1% | ≥60 | ≥12 | ≥15000 | M+C |
| Gr15 | <1% | ≥60 | ≥12 | ≥15000 | M+C |
Production process of Forged steel ball
1)Forged rolling steel ball
Steel rod→Steel rod feeding→Heating→Hot cutting→Hot forging→Rolling→Slow cooling→Quenching→Tempering→Ball cooling→Ball inspecting→Packing and stocking
2)Air hammer forging
Cutting raw material→furnace heating→forging→enter into rolling ball machine→Isothermal system→
quenching system→steel ball sweltering self tempering device→finished product steel ball
TESTING
Wear-resistant steel balls are widely used in ball mills in industries such as metallurgical mines, cement and building materials, thermal power generation, flue gas desulfurization, magnetic materials, chemicals, coal water slurry, pellets, slag, ultrafine powder, fly ash, calcium carbonate, quartz sand, etc.
Ball mill
Packing and Delivery
Jinan Huafu Forging Co.,Ltd is locates in Zhangqiu city,Shandong province,Our company covers the 8000square meters area, over 100 employees, annual production capacity is 100000 tons, invested 11 million yuan. Our company main produce forged steel ball, casting iron ball, steel cylpebs, grinding rod, millliners, steel, hammerhead, automatic production line of steel ball & grinding rod and decorative wrought iron products.
PICTURES OF THE FACTORY
Full view of the factory
business premises
Factory area
Research building
Every batch of products is subjected to quality testing
impact testing
The company organizes regular meetings for learning
Continuously improving production
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