PSA Nitrogen Generator with Air Compressor 95-99.9995% Purity 220v/380v
| Attribute | Value |
|---|---|
| Warranty | One Year |
| Usage | Nitrogen |
| Condition | New |
| Voltage | 220v/380v/50-60hz |
| Production rate | 95-99.9995% |
| Color | customized |
| Technology | Pressure Swing Adsorbtion (PSA) |
Optimize your operations with a complete, efficient, and reliable on-site nitrogen generation solution. Our PSA (Pressure Swing Adsorption) Nitrogen Generator System, seamlessly integrated with an air compressor and advanced air purification equipment, delivers high-purity nitrogen gas whenever and wherever you need it, eliminating the costs and hassles of cylinder deliveries.
- Robust Air Compression: A dedicated air compressor provides the necessary pressurized air feed.
- Multi-Stage Filtration: Removes particulates, liquid water, aerosols, and oil contaminants through coalescing filters and activated carbon filtration (compressed air micro-oil adsorber).
- Refrigerated Drying: Ensures the air supply is dry (typically achieving a pressure dew point of +3°C to +10°C), preventing moisture damage to downstream components and the CMS.
- Air Buffer Tank: Stabilizes pressure and flow, smoothing out compressor cycles for consistent feed to the PSA unit.
- High-Efficiency Pre-Filtration: Integrated filters provide final, deep removal of any residual oil vapor and particulate matter immediately before the PSA towers.
- Carbon Molecular Sieve (CMS) Technology: The heart of the system. CMS selectively adsorbs oxygen (O₂), carbon dioxide (CO₂), and water vapor (H₂O) molecules under pressure, allowing high-purity nitrogen (N₂) to pass through.
- Twin-Tower Design: Ensures continuous nitrogen production. While one tower is adsorbing, the other is depressurizing and purging to regenerate the CMS.
- Precision Control: Sophisticated PLC-based controller manages valve sequencing, cycle timing, and system performance for optimal efficiency and purity.
- Nitrogen Buffer Tank: Stores generated N₂, dampening pressure fluctuations and ensuring a steady supply.
- Nitrogen Analyzer: Continuously monitors output purity in real-time.
- Flow Meter: Accurately measures nitrogen production and usage.
- Automatic Purity Control: Diverts out-of-spec nitrogen to vent, guaranteeing only gas meeting the set purity standard reaches the application.
- Nitrogen Storage Tank(s): Provides capacity for peak demand or acts as a primary reservoir for production use.
- Significant Cost Savings: Eliminate rental fees, delivery charges, and hazmat costs associated with liquid or cylinder nitrogen.
- On-Demand Supply: Generate nitrogen 24/7 at your facility, ensuring uninterrupted production.
- High Purity & Consistency: Achieve consistent purity levels from 95% to 99.9995%+.
- Enhanced Safety: Remove risks related to handling heavy cylinders or liquid nitrogen.
- Low Operating Costs: Energy-efficient PSA technology minimizes power consumption.
- Minimal Maintenance: Designed for reliable, long-term operation with straightforward maintenance.
- Space Efficiency: Compact, integrated footprint compared to storing bulk cylinders.
- Environmental Sustainability: Reduce carbon footprint by eliminating transportation emissions.
| Parameter | Specification Range | Notes |
|---|---|---|
| Nitrogen Purity | 95% - 99.9995%+ | Adjustable based on application & flow |
| Flow Rate | 1 Nm³/h - 2000+ Nm³/h | Vastly scalable to meet demand |
| Outlet Pressure | 5 bar(g) - 10 bar(g) (Standard) | Higher pressures available (boosters) |
| Dew Point | -40°C to -70°C (After optional dryer upgrade) | Standard system: ~ +3°C PDP |
| Power Supply | 380V/400V/415V 3-phase, 50/60Hz | Standard industrial voltage |
| Control System | PLC with Touchscreen HMI | Monitoring, adjustment, diagnostics |
| Noise Level | < 75 - 85 dB(A) | Depending on compressor |
A: PSA systems are highly versatile. Standard systems typically produce 95-99.9% purity economically. With optimized design and higher-grade CMS, purities exceeding 99.9995% (5.0 grade) are achievable, suitable for demanding applications like electronics or . Purity directly impacts flow rate capacity.
A: Extremely reliable. The integrated design with buffer tanks ensures a continuous, stable supply. Redundancy options (e.g., backup compressor modules) are available for critical applications. The PLC constantly monitors performance and purity.
A: Maintenance is primarily preventative and involves regular replacement of inlet coalescing filters and activated carbon filters, annual servicing of the refrigerated dryer, periodic inspection/replacement of the compressed air micro-oil adsorber, and CMS replacement every 5-10+ years depending on usage and air quality.
A: Clean, dry, oil-free air is CRITICAL for PSA longevity and performance. Oil and moisture poison the Carbon Molecular Sieve, drastically reducing its adsorption capacity and lifespan. Multi-stage purification protects your significant investment in the CMS.
A: Absolutely. Systems can be designed with food-grade/oil-free compressors, certified materials (e.g., 316L stainless steel piping), and validated purification stages to meet stringent international standards like ISO 8573-1 Class 0 for air quality and relevant pharmacopeia (e.g., USP, EP) for nitrogen.
Move beyond the limitations and costs of delivered nitrogen. Our integrated PSA Nitrogen Generator Systems provide a safe, economical, and reliable source of high-purity nitrogen tailored precisely to your industrial process needs. Contact us today to discuss your nitrogen requirements and discover the optimal solution for your facility.
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