60KW Ammonia Cracker for Metal Heat Treatment 400V 50Hz
Price:
Negotiate
MOQ:
1set
Delivery Time:
35work days
Brand:
GASPU
Product Description
Integrated NH3 Ammonia Cracker Plant For Metal Heat Treatment 400V 50Hz
Product Specifications
| Attribute | Value |
|---|---|
| Name | Ammonia cracker |
| Voltage | 400V/50Hz (can be customized) |
| Usage | Hydrogen |
| Warranty | One year |
| Type | Ammonia cracking furnace |
| Power | 60KW |
| Color | Grey (can be customized) |
| Flow rate | 60Nm3/h |
| Working temperature | 800~850°C |
| Cooling water consumption | 1 t/h |
Integrated Ammonia Cracker for Metal Heat Treatment: Pure Hydrogen, Streamlined Operation
Product Overview
The Integrated Ammonia Cracker represents a technological leap in hydrogen generation for demanding metal heat treatment processes like annealing, sintering, brazing, and nitriding. By combining ammonia cracking and hydrogen purification onto a single, automated skid, this system delivers high-purity hydrogen gas (H₂) efficiently, safely, and reliably directly from liquid ammonia (NH₃).
Key Features
- Fully Integrated Skid Design: Combines Ammonia Cracker and Hydrogen Purificator on one compact platform, reducing footprint and simplifying installation.
- High Degree of Automation: Features automated startup sequences, precise process control, and continuous monitoring for enhanced safety and consistency.
- Advanced Process Control: SCR Power Controller optimizes energy consumption and maintains stable reactor temperature.
- Robust Safety Systems: Includes two-stage pressure reducing valve, overpressure protection, and sound/light alarms.
- Efficient Hydrogen Generation: Produces ≥ 99.999% pure hydrogen with residual NH₃ typically below 5-10 ppm.
Technical Parameters
| Parameter | Value/Range |
|---|---|
| Hydrogen Output | 10 - 500 Nm³/h (Customizable) |
| H₂ Purity | ≥ 99.999% (Post-Purification) |
| Feedstock | Liquid Ammonia (NH₃) |
| Operating Temperature | 800 - 950°C |
| Power Supply | 380-480V / 3-Phase / 50/60 Hz |
| Control System | PLC / Touchscreen HMI |
Frequently Asked Questions
Why use an Ammonia Cracker instead of bottled hydrogen?
Crackers offer significant cost savings for medium to high hydrogen volumes, eliminate handling risks of high-pressure H₂ cylinders, provide continuous on-demand supply crucial for production lines, and utilize safer-to-store liquid ammonia.
What purity of hydrogen does this integrated unit produce?
The integrated purification stage ensures hydrogen purity typically ≥ 99.999% with residual ammonia levels below 5-10 ppm, meeting the stringent requirements for most protective atmosphere heat treatments.
How energy-efficient is the SCR controller?
The Silicon Controlled Rectifier (SCR) power controller significantly improves energy efficiency (often 10-20%+ savings) compared to basic contactor control. It provides smooth, proportional power delivery to heaters, minimizing temperature swings and energy waste.
Is the unit difficult to install and operate?
The skid-mounted design makes installation relatively straightforward (foundation, utilities, ammonia feed connection). Fully automatic operation minimizes day-to-day operator tasks. Comprehensive training and manuals are provided.
What safety features protect against overpressure?
The system employs a Two-Stage Pressure Reducing Valve for stable inlet feed. Continuous pressure monitoring activates Sound and Light Alarms instantly upon detecting overpressure conditions, alongside mechanical pressure relief devices as a final safety barrier.
What maintenance is required?
Maintenance primarily involves periodic catalyst inspection/change (every 1-5+ years depending on use), checking/replacing purification media, routine inspections of valves/filters, and calibration of safety devices/sensors as per the maintenance schedule.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Gaopu Ultra pure gas technology Co.,Ltd
Location
No.161 Zhongfeng Street, Suzhou New District, Suzhou, P.R.China
Contact Person
Lu YingYun