Mobile Membrane Nitrogen Generator MSNG-1000 for Oil & Gas 1000 Nm3/h
Price:
USD10000/set
MOQ:
1 set
Delivery Time:
75 working days
Brand:
GASPU
Product Description
Onland Mobile Membrane Nitrogen Generator Equipment For Oil And Gas Projects Lightweight And Reliable MNG -1200/350Q
Product Specifications
| Attribute | Value |
|---|---|
| Condition | New |
| Product Model | MSNG-1000 |
| Membrane Module | Hollow Fiber |
| Operation Mode | Fully Automatic |
| Dew Point | -40℃ |
| Membrane Material | Polyimide |
| Material | Carbon molecular sieve, Stainless Steel |
| Production Rate | 95--99.9995% |
| Membrane Life | 10-15 years |
| Power Supply | AC 380V/50Hz |
| Flow Rate | 1000 Nm3/h |
| Installation | Skid-mounted |
| Pipeline | Stainless Steel |
| Control System | PLC |
| Working Pressure | 0.6-0.8 MPa |
Mobile Membrane Nitrogen Generation Unit: On-Site Industrial Gas Solutions
Harnessing cutting-edge PRISM ® membrane separation technology, our Mobile Membrane Nitrogen Generation Unit delivers high-purity nitrogen directly to demanding industrial sites. Engineered for rugged reliability and rapid deployment, this vehicle-mounted system revolutionizes on-site inert gas supply for sectors like oil & gas, firefighting, and chemical processing.
Core Features & Technological Advantages
- Advanced Membrane Separation: Utilizes proprietary hollow-fiber PRISM ® membranes that selectively separate nitrogen (N₂) from compressed air based on differential gas permeation rates. Achieves consistent nitrogen purities ranging from 95% to 99.9%, adjustable to meet specific application requirements. No moving parts within the separation core, ensuring inherent reliability, minimal vibration, and reduced maintenance needs compared to PSA systems.
- Robust Mobility & Off-Road Capability: Fully Integrated on Heavy-Duty Chassis mounted on certified domestic chassis like Northern Mercedes Benz, designed for harsh terrain access. Exceptional Off-Road Performance with engineered suspension and mounting ensure stability and operation on uneven surfaces. Strictly adheres to GB1589-2004 standards for road vehicle dimensions.
- Optimized System Integration: Complete Turnkey Solution integrating an air compressor, sophisticated air treatment system, membrane separation modules, nitrogen pressurization system, and auxiliary components within a modular, chassis-mounted enclosure. Compact & Space-Efficient design offers significantly smaller footprint and lighter weight than traditional units.
- Intelligent Control & Safety: Centralized Control System (CCS) features a highly integrated, user-friendly interface for easy operation and real-time monitoring. Design and operation meet stringent HSE (Health, Safety, Environment) requirements for hazardous environments. Vehicle-mounted design enables quick setup and nitrogen production initiation within minutes.
Key Benefits
- Unmatched Mobility: Deliver high-purity nitrogen anywhere, anytime - ideal for remote locations or temporary operations.
- Lower Operating Costs: Minimal maintenance, low energy consumption compared to cryogenic, and no delivery logistics.
- High Reliability & Uptime: Simple membrane process with no complex valves or switching mechanisms prone to failure.
- On-Demand Purity: Easily adjust nitrogen purity levels to suit specific application needs, optimizing gas usage.
- Reduced Environmental Impact: Eliminates transportation emissions associated with liquid nitrogen delivery.
Technical Parameters (Customizable)
| Parameter | Specification Range | Notes |
|---|---|---|
| Nitrogen Purity | 95% - 99.9% | Adjustable based on flow rate |
| Nitrogen Flow Rate | 50 - 2000 Nm³/h | Standard range; higher possible |
| Outlet Pressure | 5 - 20 bar (g) | Dependent on booster config. |
| Power Source | Diesel Generator / Grid Power | Integrated or external options |
| Chassis | Northern Mercedes Benz / Equivalent | GB1589-2004 Compliant |
| Operating Temp. | -20°C to +50°C | Designed for harsh climates |
| Control System | Integrated Central Control System (CCS) | Touchscreen HMI, PLC logic |
| Certifications | MIIT Vehicle Model, HSE Compliance | Meets site safety standards |
Frequently Asked Questions
Q: How quickly can the unit start producing nitrogen after arrival?
A: Production can typically begin within 15-30 minutes of arrival, subject to site conditions and connection setup. The system features rapid start-up sequencing.
Q: What maintenance does the membrane system require?
A: Maintenance is minimal. Critical tasks involve regular replacement of pre-filters protecting the membranes and scheduled membrane integrity checks. The core membrane modules themselves often last 3-5 years or more with proper feed air treatment.
Q: How does purity affect flow rate?
A: There's an inverse relationship. Higher purity levels (e.g., 99.9%) result in lower maximum flow rates from the same membrane surface area. Lower purities (e.g., 95-98%) allow for significantly higher flow rates.
Q: Is the system suitable for continuous operation?
A: Yes, these units are engineered for 24/7 continuous operation common in oil & gas well servicing, purging, or pipeline inerting applications. Redundancy options can be incorporated.
Q: What air quality is required for the feed air?
A: Optimal membrane life requires clean, dry, oil-free air. The integrated air treatment system typically includes coalescing filters, desiccant dryers, and activated carbon filters to achieve Class 1 or better air quality.
Q: How is off-road performance ensured?
A: Through robust chassis selection, specialized shock-absorbing mounting systems, reinforced skid structures, and component placement designed to withstand vibration and impacts encountered on rough terrain.
Ideal Applications
Oil & Gas Well Purging/Commissioning, Pipeline Inerting & Drying, Fire Prevention/Inerting, Chemical Tank Blanketing, Mobile Laboratory Use, Electronics Manufacturing Support, Emergency Response.
Experience the freedom and efficiency of on-site nitrogen generation. Contact us today to discuss your specific flow, purity, and mobility requirements.
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Company
Suzhou Gaopu Ultra pure gas technology Co.,Ltd
Location
No.161 Zhongfeng Street, Suzhou New District, Suzhou, P.R.China
Contact Person
Lu YingYun