PSA Nitrogen Generator 99.999% Purity for New Energy Battery Industry
| Attribute | Value |
|---|---|
| Control Power Supply | 0.2kw 220v 50Hz |
| After-Sales Service | Online support, Field installation, commissioning and training, Field maintenance and repair service |
| Nitrogen Purity | 99.999% |
| Noise Level | ≤55dB |
| Surrounding Requirement | No Dust & Corrosive Gas 0-40 ℃ |
| Pressure | 0.5-10 bar |
| Working Pressure | 8-10 bar |
| Net Weight | 1.98kg |
| Air Compressed | Supply |
| Valve Brand | Powerbuilder Burkert Gemu |
| Dimension | As equipment |
In the rapidly expanding new energy battery sector, nitrogen generators have emerged as indispensable equipment, ensuring precision, safety, and efficiency across critical production stages. By converting ambient air into high-purity nitrogen, these systems address the industry's stringent requirements for low-oxygen, moisture-free environments, directly impacting battery performance, longevity, and reliability.
- On-Demand High-Purity Nitrogen Production: Delivers nitrogen purity levels up to 99.999% (5N), adjustable to specific production needs.
- Energy Efficiency & Cost Savings: Reduces operational costs by 30-60% long-term by eliminating reliance on bulk nitrogen cylinders.
- Compact & Modular Design: Space-saving layouts ideal for integration into existing production lines with scalable configurations.
- Automated Operation & Safety: Equipped with PLC control systems for real-time monitoring and built-in safety features.
- Low Maintenance Requirements: Minimal wear parts with routine maintenance ensuring uptime exceeding 98%.
- Enhances battery performance by preventing oxidation of lithium-based electrodes
- Improves safety by mitigating fire and explosion risks
- Ensures consistent quality control with stable nitrogen supply
- Reduces environmental impact by eliminating transportation emissions
- Meets international regulatory standards for battery production
| Parameter | Range | Industry Standard for Batteries |
|---|---|---|
| Nitrogen Purity | 95%-99.999% | 99.99%-99.999% (coating/assembly) |
| Flow Rate | 0.5-500 Nm³/h | 5-50 Nm³/h (mid-scale production) |
| Operating Pressure | 0.5-1.0 MPa | 0.6-0.8 MPa (coating lines) |
| Power Consumption | 0.3-0.8 kWh/Nm³ | 0.5 kWh/Nm³ (average) |
A: Purity varies by process:
- Material mixing/storage: 99.9% (prevents moisture absorption)
- Electrode coating/drying: 99.99% (avoids pinholes in thin films)
- Cell assembly/sealing: 99.999% (eliminates residual oxygen for long-term storage)
A: Small-scale PSA systems (≤50 Nm³/h) can be installed within 1-2 days, including air compressor integration. Larger units may require 1-2 weeks for full setup and calibration.
A: Yes. Modular designs allow seamless integration with coating machines, glove boxes, and drying ovens via flexible piping. Manufacturers often provide custom engineering support for retrofitting.
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