Customizable Bare Copper Conductor EV HV Cable IP66 Rated High-Voltage Charging Wire for Automotive Wiring Harness
Price:
Negotiable
MOQ:
1000m
Delivery Time:
7-15 days
Brand:
Linke
Product Description
Custom EV High-Voltage Power Battery Connection Cable
Source factory customized new energy electric vehicle container power battery connection cable, high-voltage charging wire, and EV automotive wiring harness designed for optimal performance and safety.
Product Specifications
| SPECIFICATION | CABLE NAME | EV Cable |
|---|---|---|
| CABLE SPEC | 2C×80mm²+1C×25mm²+2C×4mm²+(3C×0.75mm²)(P2)+(7C×0.75mm²) | |
| RoHS Compliant | ||
Detailed Construction
| Item | A: 2C×80mm² | B: 1C×25mm² | C: 1C×4mm² | D: (3C×0.75mm²)(P2) | E: (7C×0.75mm²) |
|---|---|---|---|---|---|
| CONDUCTOR | |||||
| Material | Bared copper stranded | ||||
| Size | 2580/0.20 ±0.008mm | 798/0.20 ±0.008mm | 224/0.15±0.008mm +10/1#Tinsel+1000D Kevlar | 40/0.15±0.008mm+ 10/0.19mmTinsel+200DKevlar | 40/0.15±0.008mm+ 10/0.19mmTinsel+200D Kevlar |
| O.D.(Ref.) | 12.40±0.25mm | 7.00±0.20mm | 2.70±0.15mm | 1.40±0.10mm | 1.40±0.10mm |
| INSULATION | |||||
| Material | Thermoplastic(EF2585,85±3A) | ||||
| Min. average thickness | 1.60mm | 1.20mm | 1.00mm | 0.50mm | 0.50mm |
| Min.thickness at any point | 1.34mm | 0.98mm | 0.80mm | 0.35mm | 0.35mm |
| O.D. | 15.60±0.40mm | 9.60±0.30mm | 4.70±0.20mm | 2.50±0.10mm | 2.50±0.10mm |
Additional Construction Details
| CABLING-1 | Filler | / | Cotton | Cotton |
|---|---|---|---|---|
| Material | / | AL-mylar(facing out) | Non-woven | |
| BRAID | ||||
| Material | / | Tinned copper | / | |
| Size | / | 0.12mm,≥60% | / | |
| IN-JACKET | ||||
| Material | / | TPE | TPE | |
| Min. average thickness | / | 0.60mm | 0.60mm | |
| Min.thickness at any point | / | 0.42mm | 0.42mm | |
| O.D. | / | 7.20±0.25mm | 9.70±0.25mm | |
| CABLING | ||||
| Filler | Strengthed PP rope | |||
| Material | Non-woven(≥25% overlapping) | |||
| Assembly | 2C×80mm²+1C×25mm²+2C×4mm²+(3C×0.75mm²)(P2)+(7C×0.75mm²) | |||
| JACKET | ||||
| Material | TPU | |||
| Min. average thickness | 2.80mm | |||
| Min.thickness at any point | 2.28mm | |||
| O.D. | 38.00+0.6/-1.00mm | |||
Performance Characteristics
| ELECTRICAL CHARACTERISTICS | PHYSICAL PROPERTIES |
|---|---|
| Rated voltage: DC 1000V Rated temperature: Jacket -40~90ºC Insulation -40~125ºC Max. conductor resistance(20ºC): A:0.242Ω/km B:0.78Ω/km C:4.95Ω/km D&E:26Ω/km Insulation Voltage withstand(Core A &B,10m): AC 2.5kV/5min,leakage current ≤5mA Completed cable Voltage withstand(Core A to A &B,10m): AC 3.5kV/15min,leakage current ≤5mA Min. Insulation resistance(20ºC, Core A to A&B):500MΩ.km |
Tensile strength: ≥20MPa Elongation: ≥300% Aged condition: 110±1ºC×168h Percent of original tensile strength: ≤±30% Percent of original elongation: ≤±30% High temperature pressure test: ≤50% Heat shock test: No crack Compatibility test: GB/T 33594 Flame test: GB/T 18380.12-2008 Artificial weathering test: GB/T 33594 Low-temperature impact test: -40ºC×16H, No crack Chemical stress acid: N-Oxal-acid alkaline solution, N-sodium hydroxide solution:GB/T 33594 Vehicle rolling: Requirements and test methods consistent with GB/T 20234.1-2015 7.21 |
Additional Performance Specifications
| Crush resistance test: GB/T 33594 | Curved around the test: GB/T 33594 |
| Min. Bend radius: 6×OD | Abrasion resistance: ≥2000 times |
| Resistance against chemicals: GB/T 33594 | |
Cable Structure Specifications
| NO. | Conductor mm² | Structure(N/mm) | Conductor DIA(mm) | Conductor | Thickness (mm) | MATERIAL | Insulation OD (mm) | 20ºC Conductor Resistance (Ω/KM) |
|---|---|---|---|---|---|---|---|---|
| EV-YJ | 1.5 | 48/0.20 | 1.60 | copper | 0.6 | silicone | 2.90±0.15 | ≤12.7 |
| EV-YJ | 2.5 | 80/0.20 | 2.06 | copper | 0.7 | silicone | 3.50±0.15 | ≤7.60 |
| EV-YJ | 4 | 128/0.20 | 2.62 | copper | 0.8 | silicone | 4.30±0.15 | ≤4.71 |
| EV-YJ | 6 | 196/0.20 | 3.50 | copper | 0.8 | silicone | 5.10±0.20 | ≤3.14 |
| EV-YJ | 10 | 322/0.20 | 4.50 | copper | 1.00 | silicone | 6.70±0.20 | ≤1.82 |
| EV-YJ | 16 | 513/0.20 | 5.70 | copper | 1.10 | silicone | 8.00±0.30 | ≤1.16 |
| EV-YJ | 25 | 798/0.20 | 7.10 | copper | 1.3 | silicone | 9.80±0.30 | ≤0.743 |
| EV-YJ | 35 | 1121/0.20 | 8.50 | copper | 1.3 | silicone | 11.40±0.30 | ≤0.527 |
| EV-YJ | 50 | 1596/0.20 | 10.10 | copper | 1.50 | silicone | 13.50±0.30 | ≤0.368 |
| EV-YJ | 70 | 2242/0.20 | 12.10 | copper | 1.50 | silicone | 15.50±0.40 | ≤0.259 |
| EV-YJ | 95 | 3034/0.20 | 14.10 | copper | 1.50 | silicone | 17.50±0.50 | ≤0.196 |
Key Features
- Conductor: Flexible bare annealed copper wire
- Insulation: Silicone
- Choice of Black, Orange, Red or Yellow Blue jacket
- Single & double insulated options available
- SQ MM sizes (European style): 4 sq mm to 240 sq mm
- AWG sizes (North American style): 0AWG-10AWG
- Wide temperature range: -60°C to 200°C
- Low viscosity appearance
| Brand | LINKE | Cross Section (mm²) | 0.01-500mm² |
| Wire Gauge (AWG) | [e.g., 24AWG, 28AWG] | Conductor | Tinned Copper /bare copper, based on client's requirements |
| Insulation material | PVC/TPU/Silicone rubber/PE/PP/XLPE/Nylon/other | Jacket Material | [PVC/PU/Rubber/Braid/etc.] |
| Certifications | RoHS/REACH/UL/CE/IP68/etc | Custom Length | [e.g., 1m, 3ft, 5m ±5% tolerance] |
| Cable Type | [Medical/Power/Audio/Coaxial/Electrical/Automotive/Energy storage//etc.] | Shielding | [Shielded/Unshielded/Braid Shield] |
| Impedance | [e.g., 75Ω (for coaxial cables)] | Printing/Logo | [Text/Label/Logo, max. 20 characters] |
| Bend Radius | [e.g., ≥5× cable diameter] | Current Rating | [e.g., 5A] |
| Voltage Rating | [e.g., 30V AC/DC] | Connector Material | [Gold-plated/Nickel-plated/Brass/etc.] |
| Connectors | [e.g., USB Type-C, 3.5mm Jack, RJ45] | Jacket | XLPE or PE or PVC RUBBER |
| Delivery Time | 7-14 days after confirming the order | Colors | [Black/White/Red/Custom Pantone/etc.] |
| temperature | Minus-70℃to 350℃(-70℃ ~ 350℃) | Package | Roll/box/plate/Custom |
| Supporting Services | custom cable, end to end solutions, including precise cutting, crimping and installation of lugs (specify material,e.g.,copper/nickel plated) | ||
Quality Certifications
Our products meet the following international standards:
UL1007, UL1185, UL1672, UL10070, UL10483, UL1015, UL1569, UL10012, UL10269 (Single conductor, thermoplastic insulation)
UL2095, UL2129, UL2468, UL2586, UL2725, UL20233, UL20280, UL20963, UL2103, UL2463, UL2517, UL2587
UL2835, UL20276, UL20549, UL21198, 2104, UL2464, UL2576, UL2661, UL2919, UL20279, UL20886, UL21664
Our products meet the following international standards:
UL1007, UL1185, UL1672, UL10070, UL10483, UL1015, UL1569, UL10012, UL10269 (Single conductor, thermoplastic insulation)
UL2095, UL2129, UL2468, UL2586, UL2725, UL20233, UL20280, UL20963, UL2103, UL2463, UL2517, UL2587
UL2835, UL20276, UL20549, UL21198, 2104, UL2464, UL2576, UL2661, UL2919, UL20279, UL20886, UL21664
ISO9001 and ISO13485, TS16949
CNR - Appliance Wiring Material
Extruded PVC Insulated Single, rated 105ºC, 1000V, Class I, Group A, B, or AB, FT1 and/or FT2
Extruded PVC Non-integral Jacketed Cable, rated 105°C, 1000V, Class I, Class or Class I/II, Group A, B, or AB, FT1 and/or FT2
Extruded TPU Non-integral Jacketed Cable, rated 80°C, 300V, Class I, Class or Class I/II, Group A, B, or AB, FT1 and/or FT2
CNR - Appliance Wiring Material
Extruded PVC Insulated Single, rated 105ºC, 1000V, Class I, Group A, B, or AB, FT1 and/or FT2
Extruded PVC Non-integral Jacketed Cable, rated 105°C, 1000V, Class I, Class or Class I/II, Group A, B, or AB, FT1 and/or FT2
Extruded TPU Non-integral Jacketed Cable, rated 80°C, 300V, Class I, Class or Class I/II, Group A, B, or AB, FT1 and/or FT2
Frequently Asked Questions
Are you a manufacturer or trading company?
We are a professional manufacturer. We can control your order from the first beginning to the last. Welcome to visit us. We'll pick you up in Shenzhen.
How can I get a sample to test your quality?
The samples are free for you. New clients are expected to pay for the courier cost.
What's your Minimum Order Quantity?
Normally 100m. However, the cable is very heavy. You'd better order a suitable quantity to avoid the high freight. Sea transportation is the best option.
Can I get a discount?
It depends on your quantity. We can make a discount and afford the freight. Please kindly contact us.
Does your company accept OEM production?
Yes, we can print your company name, and we even custom the quality card to promote your company.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Linke Cable Technology (DongGuan) CO.,LTD
Location
No. 1, Yiheng Road, Qinghu Private Park, Qishi Town, Dongguan City, Guangdong Province
Contact Person
William Liu