Industrial Vacuum Brick Extruder Machine with Vacuum De-airing System Adjustable Mold and Automated Control for Hollow and Solid Bricks
Price:
150200 - 175800 US$
MOQ:
1SET
Delivery Time:
60days
Brand:
BRICTEC
Product Description
Industrial Vacuum Brick Extruder Machine High Pressure Clay Extrusion System for Hollow/Solid Bricks
Equipment Introduction
The vacuum brick extruder serves as the core equipment in clay brick production, designed to extrude mixed clay materials under high pressure while applying vacuum treatment to enhance the compactness and strength of the green body. Its performance directly impacts brick quality, production efficiency, and overall plant operational stability.
Key Features
- Vacuum De-airing System: Achieves -0.092 to -0.098 MPa vacuum pressure to remove air from clay, reducing porosity and preventing cracking during drying and firing processes.
- High-Pressure Extrusion System: Utilizes spiral auger or two-stage mechanism with 2.5-4.5 MPa pressure range for homogeneous clay compaction across varying material hardness.
- Adjustable Mold System: Quick-change mold configuration enables production flexibility for solid, hollow, or perforated bricks with minimal downtime.
- Wear-resistant Construction: High-chromium alloy steel or tungsten carbide coatings on critical components (auger, liner, extrusion head) extend service life, with hydraulic clearance adjustment in premium models.
- Automated Control: PLC-controlled systems monitor vacuum level, extrusion pressure, and motor load, with advanced models offering remote monitoring for predictive maintenance.
Core Functions
- Material Processing: Mixes and extrudes clay, shale, or coal gangue mixtures
- De-airing: Removes air bubbles to enhance structural integrity
- Precision Shaping: Forms bricks via interchangeable dies for various profiles
- Integrated Cutting: Optional auto-cutting system for consistent brick lengths
- Material Conveying: Transfers formed bricks to drying or stacking systems
Operational Advantages
- Superior Quality: Reduces waste rate from >10% to <2% by eliminating cracks and deformation
- Energy Efficiency: Optimized pressure systems with VFD technology save 20%+ in power consumption
- Durability: Extends component lifespan from 3-6 months to 1-3 years, reducing maintenance costs
- Material Adaptability: Handles clay with 14-22% moisture content and mixed additives
- Process Optimization: Minimizes downstream issues like drying cracks and firing deformations
Technical Specifications
| Model | Upper Stage | Lower Stage | Max Pressure (MPa) | Capacity (m³/h) | Weight (t) | Dimensions (mm) |
|---|---|---|---|---|---|---|
| VP-65/65-S | Φ500, 90-110kW | Φ640, 220-280kW | 3.5 | 35-60 | 29 | 7600*5500*3000 |
| YP-75/75-S | Φ620, 110-132kW | Φ750, 315-400kW | 3.5 | 45-80 | 33 | 8300*5700*3200 |
| VP-85/85-S | Φ620, 110-160kW | Φ850, 400-500kW | 3.5 | 50-110 | 37 | 7900*5300*3400 |
As the heart of brick manufacturing operations, selecting a reliable vacuum extruder ensures superior product quality, reduced operational costs, and long-term production efficiency. Our high-performance machines deliver consistent results through advanced engineering and durable construction.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Xi'an Brictec Engineering Co., Ltd.
Location
China
Contact Person
Brandon Lan