Xi'an Brictec Engineering Co., Ltd.
                                                                                                           
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15 Years
Since 2011
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High-Efficiency Vertical Screw Extruder with 30% Energy Saving and Vertical Double Helix for Brick Production

Price Negotiable
Price: 35300-49300 US$
MOQ: 1 set
Delivery Time: 60days
Brand: BRICTEC
Product Description
High-Efficiency Vertical Screw Extruder - 30% Energy Saving for Tunnel Kiln Brick Plants
Equipment Introduction

This series of machines is manufactured using advanced European technologies, specifically designed for the extrusion molding of high-end ceramic materials, cement fiber products, and semi-rigid plastic viscous materials. The equipment's materials, technical structure, electrical systems, and operating systems are all produced in accordance with European standards.

Vertical Screw Extruder Overview Vertical Double Helix Vacuum Extruder in operation

Vertical Double Helix Vacuum Extruder is a core forming equipment in clay sintered brick production, mainly used to extrude homogenized clay materials into brick blanks with specific cross-sectional shapes.

  • Vertical double helix structure: Two screw shafts arranged vertically, rotating in opposite or same directions to apply continuous extrusion and shearing forces on materials, ensuring uniform mixing and air discharge.
  • Vacuum system: A vacuum chamber removes air bubbles from materials (typically with a vacuum degree of -0.08MPa to -0.095MPa) to improve brick blank density.
  • Mold components: Replaceable extrusion molds determine brick blank shapes (standard bricks, perforated bricks, hollow bricks) for different product requirements.
Double-helix mixing mechanism
Key Features
  • Efficient double-helix mixing: Shearing action crushes agglomerates and enhances plasticity, especially for high-viscosity clay.
  • High-vacuum forming: Increases brick blank density by 10%-15% and reduces shrinkage deformation after sintering.
  • Automated control: PLC system enables real-time adjustment of screw speed, vacuum degree, and extrusion pressure.
  • Multi-functional mold adaptation: Quick mold replacement (≤30 minutes) for different brick types.
  • Large-capacity design: 80,000-150,000 bricks per shift (8 hours), with large models reaching 200,000 bricks.
Extruder technical components
Main Technical Parameters
Model Production capacity (t/h) Maximum extrusion pressure (MPa) Installed power (kW) Weight (t) Dimension (mm)
VP35L 7 3.5 55+15 10 5000*1800*3200
VP40L 10 3.5 75+18.5 12 5000*2000*3200
VP56/45L 15 4.5 90+30 14 5700*2000*3500
VP35/35-2L 10-25 3.0 75+30 16 4500*2000*4500
VP40/40-2L 15-30 3.0 110+30 20 5000*2500*5000
Extruder in production line
Core Forming Process
  • Transforms mixed materials into uniform brick blanks for drying and sintering
  • Improves product quality: Vacuum extrusion eliminates air holes, increasing brick strength (MU10-MU25)
  • Connects with upstream and downstream equipment for continuous production
  • Reduces material waste with precise extrusion control (≥95% utilization rate)
Technical advantages demonstration
Technical and Economic Advantages
  • Technical: 30% higher extrusion pressure than single-helix designs, stable vacuum control reduces porosity by 15%-20%
  • Economic: 60% operator reduction, 12%-18% lower energy consumption per 10,000 bricks
  • Maintenance: Wear-resistant alloy screw shafts (8,000-10,000 hour lifespan), automatic dust removal extends maintenance to 3,000 hour intervals
Extruder maintenance features Complete extruder system

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Xi'an Brictec Engineering Co., Ltd.
Location China
Contact Person Brandon Lan

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