Customizable Dimensions Brick Tunnel Kiln with Continuous Firing and Multiple Fuel Options
Price:
USD 1,000,000--1,500,000
MOQ:
1 set
Delivery Time:
180 days
Brand:
Brictec
Product Description
Tunnel Kiln for Firing of Bricks, Ceramics & Tiles With Automatic Temperature Control and High Thermal Efficiency
Introduction to Tunnel Kilns
A tunnel kiln is a continuous firing device widely used in ceramics, brick, and glass industries. Its unique elongated structure and continuous production method enable efficient processing of materials. The design allows green bricks or ceramic products to move slowly through different temperature zones to complete the firing process.
Structure of Tunnel Kilns
- Kiln Body: Elongated passage with tracks or rollers to support and move materials
- Preheating Zone: Initial area where temperature gradually increases to remove moisture
- Firing Zone: Core area with highest temperature for sintering materials
- Cooling Zone: Gradual cooling area to prepare products for unloading
- Combustion System: Includes burners, fuel supply, and exhaust systems
- Ventilation System: Controls airflow for complete combustion and uniform temperature
- Drive System: Motors and mechanical components to move materials through kiln
Working Principle
- Continuous production with materials placed on kiln cars moving through tracks
- Preheating zone removes moisture with heat from exhaust gas recirculation
- Firing zone achieves maximum temperature for complete sintering
- Cooling zone gradually reduces temperature for safe unloading
- Continuous movement allows simultaneous loading and unloading
Key Advantages
- Continuous Production: Enables large-scale manufacturing with high efficiency
- Thermal Efficiency: Heat recovery systems maximize energy utilization
- Precise Control: Accurate temperature distribution ensures consistent quality
- Automation: Reduces manual intervention and improves stability
- Versatility: Suitable for various ceramic products and brick types
Industrial Applications
- Ceramics manufacturing (tiles, sanitary ware)
- Brick and tile production (clay bricks, cement bricks)
- Glass industry (firing and annealing)
- Refractory materials (bricks and specialized products)
Maintenance Guidelines
- Regular inspection of kiln body for structural integrity
- Cleaning of combustion system components
- Ensuring ventilation system efficiency
- Lubrication and replacement of drive system components
- Calibration of temperature sensors and control systems
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Xi'an Brictec Engineering Co., Ltd.
Location
China
Contact Person
Brandon Lan