ODM Stator Field Flat Wire Winding Machine Motor Winding Hairpin Making Machine
Price:
NEGOTIABLE
MOQ:
1 SET
Delivery Time:
4-6 WEEKS
Brand:
Champypund
Product Description
Flat Wire Stator Servo-Controlled Twisting Machine for Light Truck Stator
The Servo-Controlled Twisting Machine is designed for precision twisting of stator coils in flat wire motors. This machine utilizes a servo motor to control the twisting process, allowing for adjustable on the touch screen interface, capable of achieving precise twists in both the clockwise and counterclockwise directions up to ±45 degrees. Controlled by a PLC program and set via an intuitive LCD touchscreen, it ensures that each twist meets the final product's exacting specifications.
The Servo-Controlled Twisting Machine is engineered to handle multiple layers of twisting in a single operation, with high accuracy in the twisting angles. It features adjustable slot-span settings and is designed to accommodate different product requirements by simply changing the tooling. With a multi-axis gear transmission and high-performance servo controllers, each layer of the mold can be independently and precisely rotated, ensuring compatibility with stators of varying stack heights.
Technical Specifications
| Feature | Specification |
|---|---|
| Machine Name | Servo-Controlled Twisting Machine |
| Application Area | Light Truck Stator |
| Operation Mode | Automation |
| Control System | PLC Program |
| Specification | Customized |
| Air Pressure | 0.4-0.7MPa |
| Voltage | 380V |
| Power Consumption | Approximately 3.5 kW |
| Motor Control | Servo Motor |
| Angle Control | ±45 Degrees |
| Interface | Touchscreen with PLC |
Stator Specifications
| Product Outer Diameter | Layers of Flat Wire | Stator Stack Height |
|---|---|---|
| 370mm | 6 layers | 206mm |
Key Advantages
- Precisely controls hairpin winding angles, turns and tightness to ensure consistent and accurate flat wire windings.
- Features adjustable settings and interchangeable tooling to meet different twisting requirements of various New Energy flat wire motor models.
- Automates the twisting process for increased speed and efficiency while ensuring consistency and eliminating manual operation inconsistencies.
- Ensures reliable and stable operation of new energy flat wire motors, extending their life through consistent twist quality.
- Designed for easy integration into automated production lines, promoting end-to-end automation and increasing production efficiency.
Production Line Overview
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
OEM/ODM Capabilities
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
Research & Development
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
About Champyound
Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Champyound Intelligent Technology Co., Ltd.
Location
Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China
Contact Person
Bella