Electric Truck Stator Motor Flat Wire Making Machine Automatic ODM
This precision servo-controlled twisting machine is engineered for flat wire stator coil production in light mining truck applications. Featuring PLC control and touchscreen interface, it delivers ±45 degree twisting accuracy with adjustable settings for various motor specifications.
The Servo-Controlled Twisting Machine specializes in precision twisting of stator coils for flat wire motors. Its advanced servo motor system enables adjustable twisting operations in both clockwise and counterclockwise directions up to ±45 degrees, controlled via PLC program and LCD touchscreen interface.
Engineered for multi-layer twisting in a single operation, the machine features high-accuracy angle control, adjustable slot-span settings, and tooling flexibility. Its multi-axis gear transmission system allows independent precision rotation for each mold layer, accommodating stators of varying stack heights.
| Feature | Specification |
|---|---|
| Application Area | Light Mining Truck Stator |
| Operation Mode | Automation |
| Control System | PLC Program |
| Air Pressure | 0.4-0.7MPa |
| Voltage | 380V |
| Power Consumption | Approximately 3.5 kW |
| Angle Control | ±45 Degrees |
| Transmission System | Multi-Axis Gear System |
| Outer Diameter | Flat Wire Layers | Stack Height |
|---|---|---|
| 370mm | 8 layers | 226mm |
- Precision control of hairpin winding angles, turns and tightness for consistent flat wire windings
- Adjustable settings and interchangeable tooling for various New Energy flat wire motor models
- Automated twisting process increases speed and efficiency while ensuring consistency
- Enhances motor reliability and extends operational life through consistent twist quality
- Designed for seamless integration into automated production lines
The Champyound motor stator line includes wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine operates independently or can be connected via conveyor belt for integrated production.
Champyound offers professional OEM/ODM solutions with experienced engineering teams, advanced machinery, and strict process controls. We deliver optimal flat wire motor manufacturing solutions with comprehensive service networks.
Our technical consultancy and turnkey project services cover motor costing, manufacturing technology, staff training, and complete production solutions. We pride ourselves on excellent service, professional expertise, and reliable quality.
Located in Suzhou's industrial hub of the Yangtze River Delta, Champyound specializes in R&D, manufacturing and sales of flat wire motor machines. Our equipment serves diverse applications including home appliances, industrial motors, compressors, AC motors, servo motors and generators.
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