Single-phase AC220V 50Hz Motor Stator Production Line Automated Flat Wire Winding Machine
Price:
NEGOTIABLE
MOQ:
1 SET
Delivery Time:
4-6 WEEKS
Brand:
Champypund
Product Description
Single-phase AC220V 50Hz Motor Stator Production Line Automated Flat Wire Winding Machine
Motor Stator Flat Wire Automation Production Line
The Flat Wire Motor Stator Production Line is engineered for high-precision manufacturing of motor stators, incorporating advanced automation technologies to optimize efficiency and quality. This comprehensive system performs multiple processes including flat wire insertion, coil forming, automatic paper insertion, expansion, twisting, cutting, welding, painting, and electrical performance testing.
This intelligent production line combines mechanical motion control, vision inspection technology, and MES line control systems to create a streamlined manufacturing process. Designed for flexibility and scalability, it's particularly suited for electric motor production in new energy vehicles and other applications requiring high precision.
Technical Specifications
| Fully Automated Winding Machine | Payoff rack load capacity: 20kg-200kg Functions: Copper wire straightening, adaptive paint removal, cutting to length, automatic wire forming Cutting length range: 200-1000mm |
|---|---|
| Laser Varnish Stripping Machine | Compatible wire length: 200-1000mm Focus adjustment method: Lifting mechanism drives laser emitter movement |
| Automatic Insulation Paper Machine | Adaptable stack height range: 100-400mm |
| Servo-Controlled Pressing Machine | Wire flattening monitoring: Pressure and displacement monitoring Over-pressure protection: Alarm function |
| Inter-turn Insulation Widening Machine | Widening efficiency: Symmetric expanding modules working simultaneously Adaptable stack thickness: 100-400mm Widening compatibility: Core outer diameter 200-400mm |
| Servo-Controlled Twisting Machine | Number of layers twisted: Two Twisting module power: Servo motor driven control |
| Servo-Controlled Flat Cutting Machine | Wire end face alignment: Uniform height to core Adaptable stack thickness: 100-400mm Flat Cutting compatibility: Outer diameter 200-400mm |
| Automated Laser Welding Machine | Wire clamping module: Multi-directional shaping Welding control: Independent three-axis control |
Key Advantages
- Fully Automated Workflow: Complete automation from material input to finished stator output ensures high consistency and manufacturing efficiency.
- Modular Design: Quick reconfiguration capability adapts to varying production volumes and customized specifications.
- AI-Assisted Quality Control: Automated defect identification and sorting enhances precision in quality assurance.
- Resource Optimization: Precision control reduces material waste and labor costs while improving production efficiency.
- User-Friendly Operation: Intelligent interface simplifies training and daily operations with accessible maintenance design.
- Customizable Solutions: Comprehensive technical support ensures peak operational efficiency and technological relevance.
Production Line Configuration
The Champyound motor stator line integrates multiple specialized machines including wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines, and welding machines. Each machine operates independently while being capable of conveyor belt integration for continuous production.
Manufacturing Capabilities
Champyound's professional team combines engineering expertise with advanced machinery and strict process controls to deliver optimal flat wire motor manufacturing solutions. Our extensive service network supports customers throughout the production lifecycle.
Research & Development Services
Champyound provides comprehensive technical consultancy and turnkey project services for flat wire motor manufacturing. Our offerings include motor costing analysis, manufacturing technology development, staff training programs, and complete production line implementation.
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Get in Touch
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Company
Suzhou Champyound Intelligent Technology Co., Ltd.
Location
Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China
Contact Person
Bella