Automated Servo-Controlled Alternator Stator Flat Wire Welding Machine
Price:
NEGOTIABLE
MOQ:
1 SET
Delivery Time:
4-6 WEEKS
Brand:
Champypund
Product Description
Automated Servo-Controlled Alternator Stator Flat Wire Welding Machine
Flat Wire Stator Automated Arbitrary Angle Laser Welding Machine with Adaptive Welding Control Technology
The Automated Laser Welding Machine features a servo transmission system enabling precise arbitrary angle welding. Integrated with PLC control and an intuitive LCD touchscreen for parameter adjustment, this system combines reliability with user-friendly operation.
Adaptable to various stator dimensions, the machine accommodates stack heights from 30-370mm and diameters from 135-440mm. Quick model changes for different slot counts are achieved through the parameter interface. The intelligent welding system automatically detects and re-welds substandard points, ensuring consistent quality.
Technical Specifications
| Feature | Specification |
|---|---|
| Welding Method | Arbitrary Angle Laser Welding |
| Welding Mechanism | Servo Motor for Welding |
| Operation Mode | Automation |
| Drive System | Servo Drive System |
| Angle Segmentation | Arbitrary Angle Cutting |
| Control System | PLC Control | Touchscreen Interface |
| Stack Height Range | 30-370 mm |
| Diameter Range | 135-440 mm |
| Positional Deviation | ±0.05 mm |
| Wire Width Range | 1-6 mm |
| Wire Thickness Range | 0.5-2 mm |
| Quality Assurance | Stability and Consistency of Weld Quality |
Key Advantages
- High Efficiency: High welding speed enhances production throughput
- Precision Control: Accurate energy output regulation prevents overheating/underheating defects
- Superior Weld Quality: Uniform, robust seams free from porosity/cracks, exceeding industry standards
- Repeatable Accuracy: ±0.05mm positional consistency for each weld
- Operational Reliability: Stable performance during continuous operation with minimal downtime
Production Line Integration
The Champyound motor stator production line incorporates specialized equipment including wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines, and welding machines. Each machine operates independently or can be integrated via conveyor belt systems.
OEM/ODM Capabilities
Champyound's engineering team delivers comprehensive flat wire motor manufacturing solutions through advanced machinery, rigorous process controls, and global service support.
Research & Development Services
Our turnkey project services encompass motor costing analysis, manufacturing technology implementation, staff training programs, and complete production line setup for flat wire motor applications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Champyound Intelligent Technology Co., Ltd.
Location
Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China
Contact Person
Bella