High-Precision Automatic Flat Wire Expander For Motor Flat Wires ±0.02mm Accuracy
This precision-engineered solution ensures accurate slot flaring with servo-driven technology, featuring adaptive width adjustment for versatile flat wire motor stator applications.
The Flat Wire Widening Machine is designed for precision slot expansion in flat wire motor stators. Its dual-head flaring mechanism accommodates stator dimensions with stack heights from 30-370mm and diameters from 135-440mm, maintaining flaring precision within ±0.02mm.
The servo-driven system independently operates two sets of clamps for automatic program switching and precise positioning. The flaring unit's jaw can be replaced without secondary alignment, streamlining operations and minimizing downtime.
| Machine Name | Servo Inter-turn Insulation Widening Machine |
|---|---|
| Stator Type | Flat Wire Stator |
| Operation Mode | Automation |
| Control System | PLC Program |
| Specification | Customized |
| Transmission Type | Servo Transmission |
| Air Pressure | (0.4-0.7)Mpa |
| Power | 3.5kW |
| Voltage | 380V |
| Expanding Mechanism | Servo Dual-Head |
| Stacking Height Range | (30-370) mm |
| Diameter Range | (135-440) mm |
| Flaring Precision | ±0.02mm |
- Automated operation enhances flat wire motor forming efficiency for large-scale production
- Eliminates manual operation inconsistencies for uniform, high-quality results
- Precisely repeatable operations ensure batch-to-batch quality consistency
- Highly adaptable to diverse flat wire motor requirements through parameter adjustments
- User-friendly design simplifies maintenance and reduces downtime
The Champyound motor stator production line includes wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines, and welding machines. Each machine operates independently or can be connected via conveyor belt for integrated production.
Our professional team offers comprehensive OEM/ODM services with advanced machinery and strict process controls. We deliver optimal solutions for flat wire motor manufacturing, supported by an extensive service network.
Champyound provides technical consultancy and turnkey project services for flat wire motor manufacturing, including motor costing, manufacturing technology, staff training, and complete production solutions.
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