Stainless Steel Hot Filling Line for Pulpy Juice Beverages - 85-92℃ Processing, 1,000-32,000 BPH Capacity
This automated hot filling system utilizes precision 85-92℃ thermal processing to simultaneously sterilize beverages and heat-resistant PET containers during the filling operation. The integrated pasteurization method eliminates the need for artificial preservatives while extending ambient shelf life to 12-18 months.
- Processes high-acid and low-acid beverages including fruit juices, RTD teas, functional drinks, and pulpy concentrates
- Accommodates PET bottles from 0.25L to 2.5L capacities with custom shape flexibility
- Scalable production capacity from 1,000 to 32,000 bottles per hour (500ml basis)
- Modular filling heads enable quick product changeovers without production downtime
The streamlined "wash-fill-cap-cool" workflow incorporates a compact 3-in-1 or 4-in-1 monobloc unit featuring bottle rinsing, precision filling, capping, and optional pulp dosing capabilities.
| Parameter | Specification |
|---|---|
| Filling Temperature Range | 85-92℃ |
| Bottle Capacity Range | 0.25L - 2.5L |
| Production Capacity | 1,000 - 32,000 bottles/hour (500ml) |
| Shelf Life Extension | 12-18 months ambient storage |
| Construction Materials | Food-grade SUS316L stainless steel and PTFE components |
- PLC-controlled system with intuitive touchscreen interface
- Built-in CIP (Clean-in-Place) automated cleaning cycles
- Multi-stage chillers rapidly cool filled bottles to 30℃ post-sealing
- Adjustable conveyor heights for ergonomic operation
15-20% operational cost reduction through automated processing and reduced labor requirements
Global compliance with FDA, EU, and HACCP food safety standards
Enhanced product quality with consistent taste preservation and nutrient retention
Available enhancements include electromagnetic induction sealing for leak-proof preservation, automatic shrink labeling systems, carton packing units, and robotic palletization solutions for complete production line integration.
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