Horizontal Automatic Cycle Heat Treatment Line for Aluminum Alloy Quenching Aging
Horizontal Aluminum Alloy Solution Production Line Is Full/Semi-Automatic Cycle Production Line, Mainly Suitable For Aluminum Alloy Solution, Quenching, Aging Heat Treatment Process,
The Horizontal Aluminum Alloy Solid Solution Production Line is an advanced industrial system designed for the precise solid solution treatment of aluminum alloys in a horizontal configuration. This production line incorporates innovative features and technologies to ensure efficient and uniform solid solution processes, leading to enhanced material properties and performance across a variety of applications.
Attributes:
- Horizontal Configuration: Operates in a horizontal layout for optimized production flow and ease of material handling.
- Precision Control: Provides accurate control over the solid solution treatment process to achieve consistent and uniform results.
- Advanced Heating Systems: Utilizes cutting-edge heating systems for rapid and even heat distribution during solid solution treatment.
- Customizable Parameters: Allows for the adjustment of treatment parameters to suit different aluminum alloy compositions and specifications.
- Sturdy Construction: Built with durable materials and components to withstand continuous and demanding solid solution operations.
Key Features:
- Horizontal Design: Features a horizontal layout for efficient material processing and smooth production operations.
- Temperature Regulation: Incorporates advanced temperature control mechanisms to maintain precise treatment conditions.
- Automated Functions: Includes automation features for seamless operation and consistent solid solution results.
- Modular Structure: Offers a modular design for flexibility and scalability to accommodate various aluminum alloy requirements.
- Data Monitoring Tools: Equipped with tools for real-time data monitoring and analysis to optimize the solid solution process.
Working Principle:
The Horizontal Aluminum Alloy Solid Solution Production Line works by horizontally treating aluminum alloys at controlled temperatures to dissolve solute atoms into the aluminum matrix. This process enhances the mechanical properties and performance characteristics of the alloy.
Applications:
This production line is essential for the solid solution treatment of aluminum alloys used in diverse industries, including:
- Aviation Sector: Strengthening aluminum components for aircraft manufacturing to improve performance and durability.
- Automotive Industry: Enhancing the mechanical properties of aluminum parts for increased longevity and efficiency in vehicles.
- Construction Sector: Producing aluminum alloy materials with superior properties for construction applications.
- Electronics Manufacturing: Solid solution treatment of aluminum alloys for electronic components to boost conductivity and durability.
Advantages:
- Enhanced Material Properties: Improves the mechanical properties and performance characteristics of aluminum alloys.
- Uniform Treatment: Ensures consistent and uniform solid solution treatment for reliable and predictable outcomes.
- Operational Efficiency: Boosts productivity and efficiency through automated processes and precise treatment control.
- Quality Assurance: Maintains high standards of quality and reliability in solid solution-treated aluminum alloys.
- Versatility: Suitable for a variety of aluminum alloy compositions and specifications for diverse industrial applications.
Technical parameter :
| No. | name | argument |
| 1 | Equipment type | RCM-200-6 |
| 2 | Furnace duct size | L1600×W2800×H1600 mm (can be customized) |
| 3 | Size of charging basket | L1200×W2500×H1500 mm (can be customized) |
| 4 | Product specification | φ500×500 (mm) (can be customized according to demand) |
| 5 | Amount of charge | 30 pieces/furnace; 30 pieces/frame |
| 6 | Heating power | 200kw (can be customized) |
| 7 | Rated power supply | Three-phase, 380v, 50HZ |
| 8 | Maximum operating temperature | 600 ℃ |
| 9 | Service temperature | Operating temperature ≤545℃ |
| 10 | Heating zone | Zone 2 |
| 11 | Empty furnace loss power | ≤30kw |
| 12 | Heating element connection | Y Y/△△ |
| 13 | Heating time of empty furnace | Room temperature ~ 550℃ ≤2.5h |
| 14 | Temperature control mode | Touchscreen computer PID microcomputer control |
| 15 | Temperature control accuracy | + / - 1 ℃ |
| 16 | Furnace temperature uniformity | ±5℃ < Temperature 520℃-600℃ thermal stable state > |
| 17 | Furnace wall temperature | Temperature rise ≤35℃ |
| 18 | Other equipment | |
2.Water tank and fast quenching unit
| No. | name | data | |
| 1 | Quenching tank size | 2 m * 3.9 m * 2.5 m | |
| 2 | Operating temperature | Room temperature ~ 70℃ | |
| 3 | Heating power | 100KW | |
| 4 | Rapid quenching unit | power | 3kw |
| Roller running speed | 0-20m/min | ||
| Quenching rate | 0-30m/min | ||
| Quenching transfer time | 15 ~ 18 seconds (adjustable) | ||
3.Loading platform
| No. | name | data |
| 1 | Loading platform dimensions | 2.0m×3m |
| 2 | Motor power | 2.2KW |
4.Aluminum alloy aging furnace
| No. | name | data |
| 1 | Equipment type | RSM-150-2 |
| 2 | Furnace duct size | L1600×W2800×H1600 mm |
| 3 | Size of charging basket | L1200×W2500×H1500 mm |
| 4 | Product specification | φ500×500 (mm) |
| 5 | Amount of charge | 30 pieces/furnace; 30 pieces/frame |
| 6 | Heating power | 150kw |
| 7 | Rated power supply | Three-phase, 380v, 50HZ |
| 8 | Maximum operating temperature | 250 ℃ |
| 9 | Service temperature | 180 ℃ or less |
| 10 | Heating zone | Zone 2 |
| 11 | Empty furnace loss power | ≤20kw |
| 12 | Heating element connection | Y Y/△△ |
| 13 | Heating time of empty furnace | Room temperature ~ 250℃ ≤1.0h |
| 14 | Temperature control mode | Touchscreen computer PID microcomputer control |
| 15 | Temperature control accuracy | + / - 1 ℃ |
| 16 | Furnace temperature uniformity | + / - 5 ℃ |
| 17 | Furnace wall temperature | Temperature rise ≤35℃ |
| 18 | Circulating fan | 5.5kw x 2 sets |
To summarize, the Horizontal Aluminum Alloy Solid Solution Production Line is a state-of-the-art solution for the precise solid solution treatment of aluminum alloys, offering enhanced material properties, uniform treatment, efficiency, and versatility for a wide range of industrial applications.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.