Bell-shaped Integrated Sintering Furnace for Zirconia and Alumina Ceramic Gel Discharge
KYN-ZS-TS-500 Bell-Type Integrated Debinding and Sintering Furnace suitable for integrated debinding and sintering process of zirconia and alumina ceramics formed by dry pressing, tape casting and extrusion. Applicable to experimental needs of universities and research institutes, as well as small and medium batch production needs of enterprises.
Suitable for integrated debinding and sintering process of zirconia and alumina ceramics formed by dry pressing, tape casting and extrusion. Applicable to experimental needs of universities and research institutes, as well as small and medium batch production needs of enterprises. Effectively improves yield of ceramic products, reduces production loss, and balances experimental accuracy with production efficiency.
- Dual thermal field design: Adopts dual heating modes of low-temperature hot air circulation and high-temperature thermal radiation, ensuring uniform temperature field throughout the process and improving product consistency
- High degree of automation: One-key start and stop of entire process program with real-time automatic adjustment of power and air intake/exhaust flow
- Strong durability: High-purity microporous ceramic assembly structure with micro-arch support and riveting design prevents furnace top collapse and cracking
- Outstanding safety and convenience: Dual-screw electric lifting with horizontal feeding/discharging design ensures stable, vibration-free operation
| Parameter Name | Parameter Value |
|---|---|
| Equipment Model | KYN-ZS-TS-500 |
| Maximum Temperature | 1600℃, Operating Temperature ≤ 1600℃ |
| Furnace Chamber Size | 1860×450×600mm (L×W×H), Effective Size: 1800×400×600mm |
| Temperature Control Accuracy/Uniformity | Temperature Control Accuracy: ±1℃; Temperature Uniformity: ≤±10℃ |
| Temperature Control System | British Eurotherm touch screen + temperature control instrument, 4 sets of temperature control |
| Heating Element/Method | Enhanced 1800-type anti-oxidation molybdenum disilicide (MoSi₂) rods |
| Heating Rate | RT-1000℃ ≤ 5℃/min, Above 1000℃ ≤ 3℃/min |
| Designed Power | Main Furnace: 160KW + Exhaust Gas: 21kw + Preheating Device: 4.5KW×2 |
| Power Supply Requirement | Three-phase 380V±10%, 50HZ |
| Exhaust Gas Treatment | High-temperature cracking (700℃～850℃), Power: 21kw |
Furnace chamber assembled with high-purity lightweight microporous ceramics with outer layer alumina fiber insulation. Molybdenum disilicide rods vertically installed around furnace with hollow burning table design for uniform temperature field and extended service life.
Dual-screw electric lifting with horizontal feeding/discharging structure and four guide rods ensure stable, vibration-free operation. Double travel switch protection provides convenient and safe operation.
Closed-loop negative feedback control with imported PID parameter self-tuning instruments. Features over-temperature, under-temperature and thermocouple break alarm functions with one-key start design.
Program-controlled fresh air preheating with hot air circulation exhaust ensures complete debinding. Phased rate adjustment cooling prevents cracking risks. Exhaust gas purified by high-temperature cracking with intelligent start/stop for energy efficiency.
- Environment: Temperature 0～30℃, Humidity ≤ 80％RH, No strong magnetic field or flammable/explosive materials
- Power Supply: Capacity ≥ 125KVA, Three-phase 5-wire system
- Installation: Site size approximately 4300×4500×4200mm, Ground flatness ≤ 5mm, Floor load-bearing ≥ 500KG/㎡
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