CVD Diamond Wire Drawing Dies 3x Longer Life for Tungsten / Gold Wire Production
Price:
To be negotiated
MOQ:
10pcs
Delivery Time:
7 working days
Brand:
INFI
Product Description
CVD Diamond Wire Drawing Dies - (111) Crystal Orientation
The Ultimate Solution for Precision Wire Manufacturing
Key Specifications
Exceptional Mechanical Properties
- Young's Modulus: 1150-1300 GPa
- Microhardness: 80-150 GPa
- Adjustable Nitrogen Content: 30-200 ppm
Flawless Monocrystalline Structure
- Inclusion/Dislocation Free
- Wear Rate Variation <5%
- Custom Solutions: Lattice Engineering for Hard/Soft Wires
Unrivaled Durability
- Fracture Strength >8 GPa (3-Point Bending Test)
- 5,000km Crack-Free Operation (φ0.03mm Cu Wire)
- 92% Lower Cracking Rate vs PCD Dies
Atomic-Level Precision
- (111) Orientation Accuracy <0.5° (XRD Aligned)
- Bore Tolerance: ±0.05mm
- Surface Roughness Ra <0.1μm
Competitive Advantages of (111)-Oriented CVD Diamond
- Crystal Orientation Engineering: (111) plane maximizes shear strength along <110> wire drawing direction, 3x more wear-resistant than PCD
- Defect-Free Reliability: Monocrystalline structure eliminates intergranular fracture risks in polycrystalline materials
- Intelligent Thermal Management: 2000 W/m*K thermal conductivity prevents localized overheating
- Nano-Scale Precision: Laser-machined bore surface (Ra<0.1μm) reduces wire surface scratches by 95%
Technical Superiority
- Smart Matching System: Auto-recommends nitrogen gradient by wire hardness
- Thermal Stability: <0.002% Deformation at 1200℃
- Modular Design: Quick-change structure minimizes downtime
Applications
Ultra-Fine Refractory Wires
Stainless Steel Wire
Precious Metal Processing
High-Performance Alloys
Semiconductor Bonding Wires
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shaper Diamond Technology Co., Ltd
Location
NO431 Ruifu, Shaoshan North Road, Yuhua District ,Changsha, Hunan Province, China
Contact Person
Alice Wang