Jiangsu X-solar Green Building Technology Co., Ltd.
                                                                                                           
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6 Years
Since 2020
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X-Solar Straight Line Tab Welding Machine for Solar Cells - 20kW AC Inverter, 16s/Module Cycle Time, 5050mm Equipment Length

Price Negotiable
Price: 43000 USD
MOQ: 1 SET
Delivery Time: 30 days after payment
Brand: X-SOLAR
Product Description
Product Overview

The X-Solar Straight Line Tab Welding Machine is a high-precision industrial welding system specifically designed for solar cell manufacturing. This vertical AC inverter welder features advanced electromagnetic welding technology for reliable tab connections in photovoltaic module production.

X-Solar Straight Line Tab Welding Machine front view showing integrated welding head design
Key Features
  • Integrated straight-line welding head design for easy installation and adjustment
  • Secondary alignment function ensures high positioning accuracy for solar cells
  • Flexible configuration - no welding head changes required for same specification solar cells with different grid lines and spacing
  • Supports tab punching and black tab tape welding applications
  • Upgradeable to 10-string single bypass and 12-string double bypass welding functions
  • High compatibility with various solar panel types including color steel tiles, flat tiles, and photovoltaic flexible components
  • Precise positioning system for accurate cell and bus bar alignment
  • Stable welding process maintains consistent temperature, pressure, and time parameters
  • High efficiency operation capable of completing hundreds of welding spots per minute
X-Solar welding machine side view showing equipment dimensions and layout
Technical Specifications
Parameter Specification
Cycle Time 16s/Module
Modules Transfer Height 980±30mm
Glass Specifications L: 1630-2600mm, W: 986-1450mm
Adjustable String Spacing 2-6mm
Tab Specification Width: 4-8mm, Thickness: 0.2-0.4mm
Material Reel Specification Inner Hole: 16mm to 25mm, Outer Diameter: ≤200mm
Welding Method Electromagnetic Welding
Automatic Alignment Accuracy Range ≤+1mm
Secondary String Placement Accuracy ≤±0.5mm
Power Rated Power 20kW, Peak Power 40kW
Air Consumption 0.6-0.8MPa, 2000L/min
Weight 5000kg
Equipment Dimensions L 5050mm × W 5050mm × H 2500mm
Equipment Gallery
Close-up view of welding head and alignment system Technical specifications diagram for X-Solar welding machine Detailed internal components and wiring of welding machine Welding machine control panel and interface details Production line integration showing multiple welding machines Final assembly and quality control station
Frequently Asked Questions
Basic Principles
What is the working principle of the photovoltaic laminating and welding machine?

The machine achieves precise welding of busbars and solar cells through controlled heating and pressure methods. Using electromagnetic welding technology, it melts welding materials to create reliable electrical connections between solar cells in photovoltaic modules.

What technologies does it rely on to achieve precise welding?

It utilizes high-precision positioning systems including visual recognition for accurate cell and busbar alignment. The system maintains precise control over temperature, pressure, and time parameters to ensure consistent welding quality.

Equipment Performance
How high can the welding precision of the photovoltaic laminating and welding machine reach?

Welding position deviation is controlled within ±0.5mm, meeting strict requirements for high-quality photovoltaic module production and ensuring optimal electrical conduction.

How fast is the welding speed?

The machine can complete hundreds of welding spots per minute, ensuring high production efficiency for large-scale solar cell manufacturing operations.

Application Scope
What specifications of solar cells can it be applied to for welding?

It accommodates various solar cell sizes including 156mm×156mm, 166mm×166mm, 182mm×182mm, and 210mm×210mm formats, with adaptability for special-sized cells through fixture adjustments.

Are there any requirements for welding materials?

The system works with standard tinned copper ribbons and busbars ranging from 4-8mm width and 0.2-0.4mm thickness, provided materials meet quality and specification standards.

Operation and Maintenance
Is the operation complicated? What kind of training is required?

Operation is straightforward with proper training. Operators learn equipment panel functions, parameter input procedures, loading/unloading processes, and basic emergency fault handling through manufacturer-provided training programs.

What work needs to be done for daily maintenance?

Daily maintenance includes surface cleaning, welding head residue removal, transmission component lubrication, electrical component inspection, and sensor functionality verification.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Jiangsu X-solar Green Building Technology Co., Ltd.
Location No.1011, Zhengcheng Road, Jiangyin city, Jiangsu Province, China 214400
Contact Person Kevin

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