MDF Thermal Film Laminating Machine with 2400x5500mm Pressure Area and 0.7-0.8MPa Compressed Air Pressure for Solar Module Production
This high-performance laminating machine utilizes advanced hot-press technology to bond multiple layers of photovoltaic materials including solar cells, glass panels, backsheets, and encapsulation films into sealed, durable solar modules.
The machine operates by placing layered photovoltaic materials into the working chamber where upper and lower heating plates apply precise temperature and pressure. This process melts the encapsulation film, allowing it to flow and fill all gaps between material layers. After controlled cooling and solidification, the layers form a complete, hermetically sealed photovoltaic module ready for installation.
| Parameter | Specification |
|---|---|
| Effective Pressure Area | 2400 mm x 5500 mm x 2 |
| Overall Dimensions | 27970 mm x 3300 mm x 2540 mm |
| Total Weight | Approximately 49T |
| Main Busbar Compatibility | 10-20BB |
| Power Supply | AC380V, 3-phase 5-wire |
| Temperature Control | Range: 30°C - 180°C, Accuracy: ±1°C, Uniformity: ±1.5°C |
| Power Consumption | Average: 37W, Peak: 45 kW |
| Vacuum Performance | Ultimate: 30Pa, Rapid evacuation to 120Pa within 120 seconds |
| Inflation Pressure | Adjustable: -100KPa to 0KPa, Rapid inflation within 10 seconds |
| Cooling System | Section Cooling |
High-performance vacuum system ensures complete air removal for bubble-free lamination and optimal module quality.
Precision digital control system with intuitive interface for accurate parameter setting and process monitoring.
Advanced pressure regulation with adjustable range from -100KPa to 0KPa, achieving rapid pressure changes within 10 seconds.
- Available in single layer, double layer, dual chamber, and triple chamber configurations
- Customized in-feed and out-feed tables available based on specific production requirements
Beijing X-Solar Energy Co., Ltd., founded in 2020, is a leading science and technology innovative energy enterprise specializing in future cell R&D, flexible photovoltaic modules, building photovoltaic module production, high-end equipment manufacturing, and AI-CITY energy management services.
The company operates demonstration factories and equipment manufacturing facilities, delivering advanced production lines capable of manufacturing multiple photovoltaic module categories including flexible modules, building-integrated tiles, and wall modules.
With regional centers in Shanghai and Guangzhou, plus international operations in Australia, Italy, Germany, Saudi Arabia, and Argentina, X-Solar provides sustainable energy solutions globally while contributing to carbon neutrality goals.
Q: What preparations are needed for first-time use?
A: Review user manual, inspect equipment for damage, verify component connections, conduct power-on tests, and perform trial production with standard materials.
Q: How to determine module quality?
A: Assess appearance for bubbles/delamination, test electrical performance parameters, and use EL testing for internal defect detection.
Q: What are daily maintenance requirements?
A: Regular cleaning of exterior surfaces and working chamber, inspection of heating plates and vacuum pumps, and monitoring of operating parameters.
Q: What if heating plate doesn't heat?
A: Check power connections, inspect heating elements, verify temperature settings, and examine control system components.
Q: How to improve production efficiency?
A: Optimize operation processes, fine-tune equipment parameters, and maintain regular equipment upkeep.
Q: What safety precautions are required?
A: Ensure operator training, avoid contact with working chamber during operation, verify equipment grounding, and maintain protective measures for high-temperature components.
Q: Can this machine produce all photovoltaic module types?
A: Compatible with most crystalline silicon and thin-film modules, with adjustments possible for specialized structures and materials.
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