AB Glue Dispensing Equipment 2000W Glue Dispensing Machines Automatic For inductor coil
inductor coil glue coating by automatic AB glue potting machine
Machine Description
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Automating the glue coating process for inductor coils with an AB glue potting machine ensures superior performance, durability, and efficiency in electronic manufacturing. Here’s why this technology stands out:
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Precision Encapsulation for Optimal Protection
- Uniform Coverage: Programmable dispensing ensures consistent glue application across complex coil geometries, eliminating gaps or uneven coating that compromise insulation.
- Bubble-Free Bonding: Integrated vacuum degassing removes air pockets during mixing, critical for void-free encapsulation to prevent moisture ingress and electrical failures.
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Enhanced Electrical & Mechanical Performance
- Stable Dielectric Properties: Precise 1:1 (or custom) resin-hardener mixing guarantees ideal curing, maintaining insulation resistance and thermal conductivity.
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High-Speed Automation for Mass Production
- Rapid Cycle Times: Multi-axis robotic dispensing fills multiple coils simultaneously, boosting throughput by 60% compared to manual methods.
- Repeatable Accuracy: Digital controls ensure ±0.5% dosing accuracy, critical for maintaining impedance stability in precision inductors.
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Material & Cost Efficiency
- Waste Reduction: Closed-loop pressure control minimizes glue overflow, cutting material waste by 25–30%.
- Labor Savings: Fully automated operation reduces human error and labor costs, ideal for 24/7 high-volume production.
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Versatility for Diverse Applications
- Quick Tooling Changeover: Modular fixtures adapt to different coil sizes and shapes, streamlining transitions between product batches.
Key Benefits for Inductor Manufacturers:
- Zero Defects: Achieve 99% coating consistency, reducing rework and field returns.
- Long-Term Reliability: Protect coils from humidity, thermal cycling (-40°C to 200°C), and chemical exposure.
- Scalability: Seamlessly integrate with existing assembly lines for Industry 4.0-ready production.
Upgrade Your Inductor Manufacturing Today
Maximize performance and profitability with automated AB glue potting—precision, speed, and reliability engineered for critical electronics. -
Machine Features
- Metering, proportion, mixing, Dispensing are realized via automatic operation;
- Two 304 stainless steel container to store A glue and B glue separately to make sure glue will not solidify in long term reservation;
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3 axis mechanical hands employ high precision linear movement module to ensure accurate movement and high repeat accuracy;
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Touch screen operation plus handhold teaching programming case, easy to learn and operate;
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According to the feature of products and production capacity requirement, fixture and glue delivery head can be customized.
Technical Parameters
| Model | MG-8080 |
| Working Range | 0～500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Mixing Proportion | 100:100～100:10(1:1~10:1) |
| Metering Method | Precise Gear Pump or Screw Pump |
| Mixing Method | Static Mixing |
| Mixing Accuracy | ±1% |
| Glue Extrusion Accuracy | ±1% |
| Glue Container Capacity | 30L 304 Stainless Barrel |
| Glue Viscosity | Max≤20000CPS |
| Glue Additive Proportion | MAX≤100(Glue):100(Additive)(1:1) |
| Glue Additive Size | Max≤400tsp |
| Control Mode | PLC+Handhold Teaching Programming Case+Touch Screen |
| Programming | Teaching Programming |
| Program Capacity | At least 100 unit, 4000 points/unit |
| Transmission Method | Steeping Motor+Synchronous Belt+Linear Guide-way |
| Working Pressure | 0.5-0.8Mpa |
| Working Power | AC220V 50HZ/2000W(stirring,vacuuming, heating not included) |
| Working Temperature | 0-40℃ |
| Working Humidity | 20-90% no condensation |
| Dimension | 1680x1200x1600 mm(WxDxH) |
| Weight | About 350KG |
| Optional Functions | Glue container stirring, pre-heating, vacuum degassing, self-cleaning |
Machine Details
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