Automated Plasma Glue Dispenser for Mirror Light Frames Assembly
Automated Plasma Glue Dispenser for Mirror Light Frames Assembly
Revolutionize Mirror Assembly with Automated Plasma-Glue Precision
The Automated Plasma Glue Dispenser redefines smart mirror light frame assembly by integrating plasma surface activation and AI-driven adhesive dispensing. This system eliminates manual pre-treatment errors, ensuring 99.9% bond consistency through two core innovations:
Plasma Surface Activation: Removes microscopic contaminants and enhances surface energy, enabling 40% stronger adhesive adhesion compared to traditional methods. Ideal for glass-metal or curved frame interfaces, it prevents delamination under thermal stress.
Smart Glue Dispensing: Equipped with real-time viscosity sensors, the dispenser adapts to material variations (e.g., aluminum, carbon fiber) with ±0.1mm accuracy, reducing glue waste by 30%. Inline quality checks reject defective frames before final curing.
Why Choose This Solution?
Zero Rework: Plasma pretreatment eliminates 90% of assembly failures caused by poor surface preparation.
30% Faster Production: Fully automated process cuts cycle times from 15 minutes to 10 per unit.
Industry-Compliant: Meets ISO 9001 standards for automotive and smart home applications.
Ideal for high-end mirror manufacturers, this system guarantees long-term durability against humidity, vibration, and temperature swings. Upgrade to flawless assembly today—contact us for a demo!
Principle Description
Put the work-piece on the moving platform by the designed fixture, the working platform and gluing nozzle move as programmed track to coat the work-piece accurately by compressed air. back-lit panel light size are 2 feet by 2 feet or 2 feet by 4 feet
Machine Features
Floor stand design with wide working range(1500*600MM), suitable for big size work-piece;
Equipped hand programming controller, easy to learn and operate;
The instructions can be copied and arrayed;
Equipped industrial PLC controller, for different glue with different settings ensure the best performance;
Glue flow is stable without leakage and drawing.
Technical Parameters
|
Model |
TD-1560 |
|
MCU |
Three-axis Movement Controller |
|
Programming |
Teaching Programming |
|
Drive Mode |
Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
|
Working Range(X*Y*Z) |
1500*600*100mm(Non-STD size can be customized) |
|
Max Moving Speed |
MAX 500mm/sec |
|
Repeat Accuracy |
±0.02mm |
|
Program Memory Capacity |
About 10000 units |
|
Dimension(L*W*H) |
2200*800*1200mm |
|
Weight |
150Kg |
|
Working Power |
AC220V/50~60Hz/150W |
|
Working Air Pressure |
0.4 ~ 0.6Mpa(no condensation) |
|
Working Temperature and Humidity |
Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal conductive silicone grease, UV glue, AB glue etc.
Applications:Big size products, such as LED wash wall light, flood light, ceiling light, outdoor wall light, car headlight, smoke exhaust ventilator etc.
Machine Details
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.