Automated AB Glue Potting Machine for Solar Panel Junction Box with Precision Mixing & Dispensing, Bubble-Free Encapsulation, and High-Speed Automation
Price:
CONTACT US
MOQ:
1 piece
Delivery Time:
10 working days
Brand:
GDS
Product Description
Automatic Glue Potting Machine for Solar Panel Junction Box
Precision waterproof sealing system providing uniform glue distribution for solar panel junction box encapsulation.
Machine Overview
Ensure long-term reliability of solar panel junction boxes with precision waterproofing using an automatic AB glue potting machine. Designed for harsh environmental conditions, this system delivers flawless two-part epoxy encapsulation to protect electrical components from moisture, UV exposure, and temperature extremes.
Key Advantages
- Precision Mixing & Dispensing: Static mixing technology guarantees perfect 1:1 (or customizable) resin-to-hardener ratio, ensuring uniform curing and robust adhesion while eliminating manual mixing errors
- Bubble-Free Encapsulation: Integrated vacuum degassing removes trapped air during dispensing, preventing voids that compromise sealing integrity for intricate junction box cavities
- High-Speed Automation: Programmable multi-axis robotic arms enable rapid, repeatable filling with 50% higher output compared to manual methods, featuring auto-purge function to minimize material waste
- Scalability & Compliance: Quick-change fixtures adapt to diverse junction box designs with traceable process data supporting IEC 61215 and IEC 61730 standards compliance
Automation Benefits
- Material Savings: Precise volumetric control cuts epoxy waste by 25-30%
- 24/7 Readiness: Uninterrupted production capability to meet growing solar energy infrastructure demand
Machine Features
- Automatic operation for metering, proportioning, mixing, and dispensing
- Dual 304 stainless steel containers for separate A and B glue storage to prevent solidification
- 3-axis mechanical hands with high-precision linear movement modules for accurate positioning
- Touch screen operation with handheld teaching programming for easy operation
- Customizable fixtures and glue delivery heads based on product features and production requirements
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MG-8080 |
| Working Range | 0~500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Mixing Proportion | 100:100~100:10 (1:1~10:1) |
| Metering Method | Precise Gear Pump or Screw Pump |
| Mixing Method | Static Mixing |
| Mixing Accuracy | ±1% |
| Glue Extrusion Accuracy | ±1% |
| Glue Container Capacity | 30L 304 Stainless Barrel |
| Glue Viscosity | Max≤20000CPS |
| Glue Additive Proportion | MAX≤100(Glue):100(Additive)(1:1) |
| Glue Additive Size | Max≤400tsp |
| Control Mode | PLC+Handhold Teaching Programming Case+Touch Screen |
| Programming | Teaching Programming |
| Program Capacity | At least 100 unit, 4000 points/unit |
| Transmission Method | Steeping Motor+Synchronous Belt+Linear Guide-way |
| Working Pressure | 0.5-0.8Mpa |
| Working Power | AC220V 50HZ/2000W (stirring, vacuuming, heating not included) |
| Working Temperature | 0-40℃ |
| Working Humidity | 20-90% no condensation |
| Dimension | 1680x1200x1600 mm (WxDxH) |
| Weight | About 350KG |
| Optional Functions | Glue container stirring, pre-heating, vacuum degassing, self-cleaning |
Machine Details
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhongshan GDS Automation Equipment Co., Ltd.
Location
No. 8 Zhicheng Rd, Baofeng, Xiaolan,Zhongshan,Guangdong
Contact Person
Jenny