Customized Silicon Carbide Ceramic Pipe Burners with 1650°C Max Service Temp, 20% Fuel Reduction, and Thermal Shock Resistance
Price:
200-500 yuan/kg
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
KeGu
Product Description
Customized Silicon Carbide Ceramic Pipe Burners Finned Radiant Tubes
ZG Industrial supplies high-performance customized silicon carbide ceramic pipe burners and finned radiant tubes. Engineered for extreme conditions, our Si/SiC composite tubes deliver superior heat transfer, exceptional durability, and significant energy savings for industrial heating applications. Available for immediate installation in systems up to 6 inches in diameter.
Key Features & Benefits
- Superior Material Properties: Excellent wear, oxidation, and corrosion resistance with high-temperature tolerance up to 2450°F (1343°C)
- Enhanced Heat Transfer: Advanced finned tube design increases surface area for improved heat efficiency and distribution
- Proven Energy Savings: Achieve up to 20% fuel reduction while maintaining thermal performance
- Maintenance-Free Operation: Si/SiC recuperative radiant tubes require minimal upkeep
- Exceptional Durability: Resistant to thermal shock, carburization, creep elongation, vibration, and corrosive atmospheres
Technical Specifications
| Heat Flow Capacity | 110-125 BTU/in² |
| Maximum Operating Temperature | 2450°F (1343°C) |
| Available Diameters | Up to 6 inches |
| Configurations | Open ends, closed ends (recuperative), and flanged systems |
Advanced Technology
Our radiant tubes feature:
- Thread-shaped fins for optimal flame distribution from burner tip to tube exit
- Compatibility with all heat treatment processes in gas or electric hardening/tempering furnaces
- Adaptable design for integration with existing burner systems
Innovative SiC Inserts Technology
The Problem with Traditional Radiant Tubes
In a standard radiant tube, the burner leg releases up to 45% more energy than the exhaust leg. This is because:
- Burner Leg: Benefits from both radiation and convection heat transfer from the luminous flame.
- Exhaust Leg: Relies primarily on convection alone, as hot gases have a very low emissivity (~0.05), leading to inefficient heat distribution and wasted energy.
Our Solution: Patented Twisted "Y" Design
ZG Industrial's SpyroCor™ SiC inserts transform this inefficient system. The innovative twisted "Y" design creates a non-turbulent, high-convection flow that maximizes heat radiation.
How It Works & Saves Fuel
Installed in the critical last two-thirds of the exhaust leg, our inserts act as a high-emissivity engine:
- Dramatically Increases Emissivity: The SiC material boasts an emissivity of 0.95, turning the exhaust leg into a powerful radiant heat source.
- Balances Heat Transfer: Both radiation and convection are now present throughout the tube, balancing the heat output between the burner and exhaust legs.
- Delivers Proven Efficiency: This balance allows for a direct reduction of burner input by up to 20% while maintaining the same total energy transfer to your workload.
Key Benefits at a Glance
20% Fuel Savings: Directly lower operational costs.
Perfectly Uniform Heat Transfer: Eliminates hot and cold spots for improved product quality.
Non-Turbulent Flow: Patented design ensures optimal gas flow and heat release.
Maintains Full Thermal Load: Process temperature and throughput are not compromised.
Applications
- Hardening and tempering furnaces
- Industrial heat treatment processes
- Recuperative burner systems
- Energy-efficient heating solutions
Why Choose Our SiC Radiant Tubes?
- 20% reduction in fuel consumption
- Balanced heat transfer across entire tube length
- Maintenance-free operation
- Extended service life in extreme conditions
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shaanxi KeGu New Material Technology Co., Ltd
Location
5# Chaoyang Road,Weicheng Sub-district，Qinhan New City, Xixian New Area, Xi'an Shaanxi Province,China,712039
Contact Person
Yuki