Honeycomb Ceramics for Ladle Preheaters with 30-50% Fuel Savings and 60-80% Faster Preheating Using 1100°C Preheated Air
Price:
Negotiable
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
KEGU
Product Description
Honeycomb Ceramics for Ladle/Tundish Preheaters: Efficiency Redefined
Cut fuel costs by 30-50% and slash preheating time by 60-80% with our advanced regenerative honeycomb ceramic solutions.
Core Advantages: Why Choose Our Honeycomb Ceramics?
Our honeycomb ceramic regenerators are engineered specifically for the demanding environment of ladle and tundish preheaters, delivering unmatched performance through regenerative combustion technology.
- Dramatic Energy Savings: Preheats combustion air to over 1100°C, enabling efficient use of low-cost fuels. Recovers waste heat to exhaust at ~150°C, reducing fuel consumption by 30-50%.
- Faster, More Uniform Heating: Achieves higher flame temperatures for superior heat transfer, cutting preheating time by 60-80%. Eliminates hot spots, ensuring even temperature distribution and extending refractory lining life by 15% or more.
- Greener Operation: Promotes complete combustion, lowering CO and NOx emissions by over 50% to meet strict environmental standards.
How It Works: The Regenerative Cycle
The system uses paired ceramic regenerators that continuously alternate between two functions in a fast cycle (typically 20-60 seconds):
- Heat Capture: Hot exhaust gases pass through one regenerator, transferring their heat to the honeycomb structure.
- Heat Release: Cold combustion air is then directed through the hot regenerator, absorbing the stored heat before entering the burner.
This creates a highly efficient, self-sustaining loop of energy recovery.
Key Performance & Specifications
| Max. Working Temperature | ≥1200°C |
| Preheating Time | ~10 min (Hot Turnaround) / ~30 min (Standard) |
| Control & Safety | Auto-ignition, flame monitoring, safety shut-off, temperature display & alarms |
| Recommended Material | Cordierite-Mullite (balanced performance) or Mullite/Corundum-Mullite (extreme temperature) |
| Standard Block Size | 150*150*300 mm |
The Result: Clear Performance Upgrade
| Performance Metric | Traditional Preheater | Our Regenerative Preheater |
|---|---|---|
| Fuel Efficiency | Baseline | 30-50% Better |
| Cycle Time | Baseline | 60-80% Faster |
| Temperature Uniformity | Poor | Excellent (±50°C) |
| Lining Life | Baseline | 15%+ Longer |
| Emissions | Baseline | 50%+ Lower |
Ideal For:
- Steel mills aiming to reduce energy costs and carbon footprint.
- Operations using low-calorific-value gases (e.g., blast furnace gas).
- Facilities requiring faster ladle turnaround or more uniform preheating.
- Plants needing to meet stringent environmental regulations.
Ready to redefine your preheating efficiency? Contact our engineering team today for a customized solution that fits your specific ladle and tundish needs.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shaanxi KeGu New Material Technology Co., Ltd
Location
No. 2 Workshop, Zone B, Dongyuan Ceramic Industrial Park, Wangyi District, Tongchuan, Shaanxi 727000, China
Contact Person
Scarlett.S