Cast Iron Zinc T Fixture Forged Parts 5-25mm Cable Bore for Automotive Motorcycle Wiring Systems
Price:
$0.5-2
MOQ:
100pcs
Delivery Time:
30 days
Brand:
Qingdao Sande Tech Co.,Ltd
Product Description
Product Overview
Our precision cast iron and zinc T-shaped fixtures provide secure, long-lasting wiring harness retention for automotive and motorcycle applications. Manufactured using advanced gravity casting and forging processes, these components deliver superior mechanical strength, corrosion resistance, and dimensional stability for demanding electrical systems.
Key Features & Benefits
Robust Material Options
- Cast Iron (GG20/GG25): High compressive strength (200-250 MPa) for extreme load applications
- Zinc Alloy (ZA-8/ZA-12): Excellent EMI shielding with 30% lighter weight than iron alternatives
- Optional Forged Steel Inserts: For critical high-stress mounting points
Precision Manufacturing
- Tolerance: ±0.1mm (cast) / ±0.05mm (machined features)
- Surface Finish: As-cast (Ra 3.2μm) to polished (Ra 0.8μm)
- Integrated Features: Cable routing channels (5-25mm diameter range), anti-vibration rubber grommet grooves, QR code marking pads for traceability
Enhanced Performance
- Vibration Resistance: Withstands 15G @ 50-2000Hz (SAE J2380)
- Temperature Range: -40°C to +120°C (zinc) / +150°C (iron)
- Corrosion Protection: Trivalent chrome plating (12μm) or powder coating available
Customization Capabilities
- T-Slot Variations: Standard (ISO 299), wide-flange, or asymmetric designs
- Mounting Options: M4-M10 threaded holes, weld studs, or adhesive pads
- Compliance Marks: Can include UL, CE, or OEM-specific logos
Applications
- Automotive: Engine bay wiring harnesses, EV battery cable management
- Motorcycles: Main wiring loom fixation, handlebar control routing
- Commercial Vehicles: Trailer lighting systems, ABS sensor cabling
- Aftermarket: Custom bike builds, racing harness securement
Technical Specifications
| Parameter | Cast Iron Version (GG25) | Zinc Alloy Version (ZA-12) | Forged Hybrid Version |
|---|---|---|---|
| Material Standard | DIN 1691 | ASTM B86 | DIN 7526 |
| Tensile Strength | 250 MPa | 280 MPa | 450 MPa (steel insert) |
| Weight | 180-220g (size dependent) | 110-150g | 150-190g |
| Surface Finish | As-cast: Ra 6.3μm | As-cast: Ra 3.2μm | Machined: Ra 1.6μm |
| Cable Bore Size | 8-25mm (±0.2mm) | 5-20mm (±0.15mm) | 6-22mm (±0.1mm) |
| Vibration Resistance | 15G (2000Hz, 100hrs) | 12G (2000Hz, 100hrs) | 20G (2000Hz, 100hrs) |
| Temperature Range | -40°C to +180°C | -40°C to +120°C | -40°C to +200°C |
| Corrosion Protection | Zinc flake coating (20μm) | Trivalent chromate (12μm) | Dacromet coating (15μm) |
| Mounting Force | M6: 15Nm max | M5: 8Nm max | M8: 30Nm max |
| Flame Rating | UL94 V-0 | UL94 V-1 | UL94 V-0 |
| Compliance | ISO 8820-8 | USCAR-25 | LV214-2 |
Frequently Asked Questions
Why choose metal clamps over plastic for wiring systems?
Superior durability withstands engine heat up to 200°C, vibration proof with 3x longer fatigue life than plastic, and zinc alloys provide EMI shielding critical for EV/ADAS systems.
How do I select between iron, zinc, or forged versions?
Cast iron is best for heavy-duty truck harnesses, zinc alloy for lightweight motorcycle looms with 35% weight savings, and forged hybrid for high-stress EV battery cables.
What certifications do your clamps hold?
Automotive: IATF 16949, LV214-2 (EV); Motorcycle: JASO D611, BMW GS-90003; Global: REACH, RoHS, IMDS registered.
Can you customize clamps for specific harness diameters?
Yes, we offer adjustable jaws (5-25mm range), rubber-lined grooves for 0.5mm tolerance grip, and quick-release designs for serviceability.
How do you ensure corrosion resistance?
Iron: Zinc-nickel electroplating + sealer (1,200hrs salt spray); Zinc: Blue trivalent chromate (504hrs ASTM B117); Special: Dacromet coating for coastal/off-road use.
What's your MOQ and lead time?
Prototypes: 10pcs (2 weeks); Production: 1,000pcs (4 weeks).
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Sande Technology Co., LTD
Location
South Building, China-South Korea Maker Industrial Park, Chengyang District, Qingdao City, Shandong Province
Contact Person
tian