U Bolt FMPI Fluorescent Magnetic Particle Inspection For Surface Near Surface Defects
Price:
Negotiable
MOQ:
1 pcs
Delivery Time:
15-30 days
Brand:
TESTECH
Product Description
CXW-12000AT U-Bolt Fluorescent Magnetic Particle Inspection (FMPI) For Surface & Near-Surface Defects
Inspection requirements
Inspect the bolt surface and near-surface materials for minute defects such as cracks, folds, and inclusions caused by forging, machining, and heat treatment. The direction of these defects is mostly variable; therefore, flaw detection is required in all directions on the bolt surface.
Design Requirements
- A wet continuous method with composite magnetization and fluorescent magnetic particle testing is employed for continuous, uninterrupted, omnidirectional flaw detection of bolts.
- 15/50D type test pieces are adhered to the workpiece surface. After composite magnetization, all grooves on the test piece should be clearly visible; cracks in the actual crack test piece should be clearly identifiable. The overall sensitivity of the flaw detector is verified as (qualified).
- An imported programmable logic controller (PLC) is used for automatic or manual control of the equipment operation.
- Considering the specific shape of the parts and the relevant requirements of the customer, a specific analysis is conducted to formulate a reasonable technical solution.
Design of magnetization methods
- X-axis Magnetization: X-axis magnetization uses vertically arranged coils to establish a circumferential magnetic field on the surface of the part, detecting longitudinal discontinuities.
- Y-axis Magnetization: Y-axis magnetization uses horizontally arranged coils to establish a longitudinal magnetic field on the surface of the part, detecting circumferential discontinuities.
- Z-axis Magnetization: Z-axis magnetization uses front-to-back coils to establish opposing magnetic fields on the surface of the part, detecting opposing discontinuities.
Main technical parameters
| Parameter | Value |
|---|---|
| Composite Magnetization Methods | X-axis, Y-axis, and Z-axis magnetization methods. |
| X-axis Magnetization Magnetomic Potential | AC 0-12000AT RMS value, continuously adjustable, with power-off phase control. |
| Y-axis Magnetization Magnetomic Potential | AC 0-12000AT RMS value, continuously adjustable, with power-off phase control. |
| Z-axis Magnetization Magnetomic Potential | AC 0-12000AT RMS value, continuously adjustable, with power-off phase control. |
| Duty Cycle | ≥40%. |
| Clamping Method | Pneumatic. |
| Operation Mode | Manual/Automatic. |
| Flaw Detection Sensitivity | Clearly displays 15/50A1 type specimens; cracks in actual cracked specimens are clearly identifiable. |
| Flaw Detection Cycle Time | Approximately 2 pieces/12 seconds (Observation and flaw detection are performed simultaneously; the flaw detection speed and process can be adjusted according to the actual needs of the customer). |
| Power Supply | Three-phase four-wire 380V±5% 50Hz 200A. |
| Overall Dimensions | 4000mm(L)×1500mm(W)×1500mm(H) (including spray rack height) |
| Operating Environment | Temperature -5℃ to +40℃, relative humidity ≤80%, free from corrosive gases, dust, and mid-to-high frequency interference. |
| Total Weight | Approximately 1700Kg. |
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Company
Testech Group Co., Ltd
Location
Huihuang Guoji Building NO. 4, Shangdi 10 street Haididan district, Beijing City, CHINA
Contact Person
Linda
