Automatic Gradient Strong Permanent Magnetic Iron Remover
Price:
300,000
MOQ:
1
Delivery Time:
2 to 4 weeks
Brand:
JC
Product Description
Jinci Automatic Gradient Magnetic Field Iron Remover for Pigment Slurries —— Precise Adsorption of Iron Ions, Color Difference < 0.8, Suitable for High-End Coating Paste Production
I. Core Technical Parameter Table
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Parameter Category
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Technical Details
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Magnetic Field System
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- Intelligent gradient magnetic field adjustment technology (adjustable from 0.5-1.2T), energy-gathering ring magnetic circuit structure, enhancing magnetic field uniformity by 60%- Nanometer-level magnetic conductive medium mesh, achieving an iron ion adsorption efficiency of 99.7%
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Color Difference Control
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- Real-time spectral monitoring system, controlling color difference △E ≤ 0.8- Controlling iron ion concentration < 0.5ppm, eliminating color reactions caused by metal ions
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Structural Design
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- Wear-resistant enamel lining, resistant to the erosion of pigment particles- Integrated technology, improving backwashing efficiency by 70%
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Materials and Sealing
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- Pipeline: 316L stainless steel + Teflon coating, resistant to acid and alkali corrosion- Food-grade silicone rubber sealing, certified for zero leakage
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Control System
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- Jinci's self-developed PLC intelligent system, supporting remote spectral monitoring- Linkage adjustment of magnetic field strength and slurry flow, adaptable to different paste viscosities
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II. Core Advantages
- Precise Targeted Adsorption of Iron Ions
The gradient magnetic field and 2μm nanometer-level medium mesh form a composite adsorption field, which can capture iron ions in the form of Fe²+/Fe³+ in pigment slurries. In a certain automotive paint factory, the measured iron content decreased from 0.3ppm to 0.02ppm. Spectral monitoring shows that after treatment, the color difference value △E of phthalocyanine blue pigment decreased from 1.3 to 0.6, fully meeting the international color card standard under D65 light source.
- Quality Assurance for High-End Coating Pastes
- Enhanced Gloss: After removing iron impurities, the gloss of polyurethane coating paste increased from 82GU to 95GU, meeting the mirror effect requirements of high-end furniture paints.
- Improved Weather Resistance: Reduced iron ion residues make the color difference △E < 1.0 in the weather resistance test of exterior wall coatings, surpassing industry standards.
- Dispersion Stability: The dispersion index of pigment particles after magnetic separation decreased from 0.35 to 0.21, avoiding flocculation caused by iron ions.
- Full-Process Intelligent Adaptation
- Grinding Stage: Installing the equipment at the outlet of the sand mill intercepts iron filings generated by the wear of grinding beads, increasing the grinding efficiency of an epoxy coating paste factory by 18%.
- Paint Mixing Process: The gradient magnetic field automatically matches the magnetic properties of different pigments, increasing the batch consistency of coating pastes to 99.3%.
- High-Viscosity Scenarios: For UV inks, a pulsed backwashing design is added, reducing the blockage rate of the medium mesh from 15% to 2%.
- Low Consumption and Intelligent Operation & Maintenance
- Non-continuous power supply design reduces energy consumption by 60% compared to traditional equipment, saving about 54,000 kWh of electricity annually.
- The Jinci Cloud Platform monitors 12 parameters such as iron content and color difference in real-time. When an abnormality occurs, it automatically pushes solutions, reducing the operation and maintenance costs of a coating enterprise by 75%.
III. Application Scenarios for High-End Coatings
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Application Field
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Problem Solved
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Measured Data
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Automotive Original Equipment Manufacturer (OEM) Paints
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Color deviation and flocculation of metallic paints caused by iron ions
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The color difference value △E of silver powder paint decreased from 1.1 to 0.5, and the spraying leveling property increased by 20%
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High-End Decorative Art Paints
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Iron impurities affecting the refraction effect of pearlescent pigments
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The gloss uniformity of pearlescent paint increased from 85% to 98%
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Industrial Anticorrosive Coatings
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Iron ions accelerating the oxidation and rusting of coatings
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The rust area of epoxy zinc-rich primer in the salt spray test < 0.1%, 3 times higher than that of untreated products
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3D Printing Photosensitive Resins
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Trace iron filings affecting curing accuracy
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The iron content decreased from 0.2ppm to 0.01ppm, and the dimensional error of 3D printed parts decreased from 0.3mm to 0.1mm, suitable for precision instrument manufacturing
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Company
Jinci(Tianjin)Magnetics Co.,Ltd.
Location
Building 20, Tengfei Industrial Park, Xiaozhan Town, Jinnan District, Tianjin
Contact Person
Wei