Suspended Permanent Magnet Iron Remover with No Power Required Ultra-Strong Magnetic Field and Stable Performance
Price:
300,000
MOQ:
1
Delivery Time:
2 to 4 weeks
Brand:
JC
Product Description
Product Title
Suspended Permanent Magnet Iron Remover | Energy-Efficient Industrial Magnetic Separator, No Power Required, Efficient Removal of Ferrous Impurities
Core Advantages
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No Power Required, Energy-Saving & Cost-EffectiveWorking entirely on the magnetic field of high-performance permanent magnets, it requires no external power supply, eliminating operating costs and the risk of failure during power outages. It provides consistent performance with zero energy consumption.
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Ultra-Strong Magnetic Field for High Removal EfficiencyBuilt with rare-earth NdFeB magnets, it delivers a magnetic field strength of 6,000–16,000 Gauss, effectively capturing even fine ferrous particles. It is ideal for industries like lithium battery materials, mining, food processing, and chemicals, ensuring high material purity.
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Stable Performance with a Long Service LifeThe magnets have extremely low demagnetization rates: ≤5% in 3 years and ≤3% over 10 years. The magnetic field remains constant with no difference between cold and hot states. Its robust, hermetically sealed design withstands harsh environments, including dust, moisture, and high temperatures up to 350°C.
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Low Maintenance & High AdaptabilityFeaturing a simple, wear-resistant structure, it minimizes maintenance costs and downtime. It supports both local manual and centralized control, can be interlocked with conveyor belts, and is adaptable to various installation points, with custom designs available for special conditions.
Applications
Widely used for removing ferrous contaminants from dry powder, flake, and granular materials. Key industries include:
- Lithium Battery Materials: Lithium carbonate, lithium hydroxide, lithium iron phosphate, and ternary precursors.
- Mining & Metallurgy: Coal and ore processing lines.
- Chemical & Ceramics: Purification of chemical raw materials and ceramic powders.
- Food & Plastics: De-ironing of food ingredients and plastic pellets.
Technical Parameters
| Item | Specification |
|---|---|
| Magnetic Strength | 6,000–16,000 Gauss (customizable) |
| Temperature Resistance | 60°C to 350°C (customizable) |
| Demagnetization Rate | ≤5% in 3 years; ≤3% in 10 years |
| Housing Material | Stainless Steel / Carbon Steel (optional) |
| Surface Coating | ETFE / PTFE / Nano-Ceramic Coating (optional) |
| Installation | Suspended over conveyor belts; supports multi-stage configurations |
Selection Guide
- By Removal Efficiency & Working Conditions
- High-Purity Applications: Choose high-strength models for ports, power plants, and lithium battery production.
- Harsh Environments: Select fully sealed, high-temperature-resistant units for dusty, humid, or high-temperature conditions.
- By Installation Position
- Head of Conveyor: Best for maximum efficiency as materials are in a loose state.
- Mid-Conveyor: Use with non-magnetic idlers to improve performance.
- Multi-Stage Removal Setup
For cascading systems, the downstream unit must have a stronger magnetic field than the upstream one to ensure effective filtration.
FAQ
Q1: Does this iron remover need to be powered? Will it fail during a power outage?
A1: No external power is needed. It operates solely on permanent magnetism, so its performance is unaffected by power outages, making it safe and reliable.
Q2: How small a ferrous particle can it capture?
A2: With a field strength of up to 16,000 Gauss, it effectively removes even fine magnetic impurities, meeting the strict purity standards of industries like lithium batteries and food processing.
Q3: Can it work in high-temperature or humid environments?
A3: Yes. Constructed with high-temperature-resistant magnets and a sealed housing, it operates reliably from 60°C to 350°C. Optional anti-corrosion coatings protect against moisture and dust, ensuring a long service life of over 10 years.
Q4: Is installation complicated? Can it integrate with existing production lines?
A4: Designed for simple suspension installation, it fits at the head or middle of conveyor belts. It supports flexible control options (local or centralized) and can be customized to match specific on-site conditions.
Q5: How should I configure multiple units for a multi-stage system?
A5: We recommend a coarse removal + fine removal setup, where each subsequent stage has a stronger magnetic field. This gradient filtration ensures all ferrous contaminants are effectively removed.
Closing
The Suspended Permanent Magnet Iron Remover offers a highly efficient, reliable, and cost-effective solution for industrial de-ironing. With its core advantages of zero energy consumption, high magnetic strength, and long lifespan, it meets the demands of various industries. Customized designs are available; please contact us for a tailored solution.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jinci(Tianjin)Magnetics Co.,Ltd.
Location
Building 20, Tengfei Industrial Park, Xiaozhan Town, Jinnan District, Tianjin
Contact Person
Wei