From Feedstock to Finish: A Full-Process Gas Audit for Unprecedented LiPF₆ Cost Contro
RS2600PAT Online Raman Multi-Gas Analyzer For Industrial Application
Holistic Visibility: Turning Hidden Material Loss into Found Profit
Cost reduction in LiPF₆ manufacturing cannot be confined to a single unit operation. Inefficiencies and material losses are distributed across the entire chain—from impure PF₅ feedstock to unreacted gas vented from the reactor. Traditional methods offer fragmented snapshots, leaving a blind spot between sampling points where profit vanishes.
The JINSP RS2600PAT enables a comprehensive, full-process gas audit. Its robust, non-contact design allows for flexible deployment at multiple critical control points without the risk and lag of sample systems. Deploy it to scrutinize crude PF₅ feedstock, accurately monitoring purity and quantifying impurities like Cl₂ and PF₃ that poison catalysts and impact quality. Use it at the distilled PF₅ inlet to ensure only premium feedstock enters synthesis. Most crucially, its continuous monitoring at the synthesis reactor off-gas quantifies exactly how much valuable PF₅ is leaving unreacted.
Strategic Cost Intelligence: This interconnected data web provides unparalleled insight. You can precisely calculate PF₅ utilization efficiency at every stage, identify specific points of loss, and benchmark performance across lines. By correlating feedstock purity with excess PF₅ requirements, you can optimize purchase specifications. This holistic view shifts cost control from a reactive, department-specific task to a proactive, plant-wide strategy. The RS2600PAT is not merely an analyzer; it is the central nervous system for your material accountability, ensuring every molecule of high-value fluorine is tracked and optimally utilized.
Technical Highlights:
- Multi-component: simultaneous online analysis of multiple gases
- Universal: >500 types of gases are detectable except noble gases
- No need for pressure control: Quantification is not affected by changes in sample gas pressure
- Rapid response: Complete a single detection within seconds
- Wide quantitative range: detection limit is as low as ppm level, and the measurement range can be as high as 100%
Technical Specifications:
| Components | N2, H2, O2, CO, CO2, H2S, CmHn, etc. |
| Analysis time | 2 seconds |
| Measurement uncertainty | ≤0.2% |
| Laser excitation wavelength | 532 ± 0.5 nm |
| Spectral coverage | 200 ~ 4200 cm-1 |
| Spectral resolution | ≤8 cm-1 at full spectral range |
| Air circuit interface | 6 mm standard tube fitting (3 mm, 1/8’’, and 1/4’’ are optional) |
| Explosion-proof | ExdbebibmbpxbIICT4Gb / ExtbibmbIIICT135ºCDb |
| Input voltage | 100~240 VAC,50~60 Hz |
| Sample gas temperature | -20 ºC ~ 55 ºC |
| Sample gas pressure | ＜1.0 MPa |
| Unit dimensions | 750 mm (Width) × 900 mm (Height) × 1400 mm (Depth) |
| Weight | 250 kg |
Main Features:
- Quantitative model of multiple standard curves, combined with the chemometric method, establishes the relationship between the spectral signal (peak intensity or peak area) and the content of multi-component substances.
- Changes in sample gas pressure and test conditions do not affect the accuracy of quantitative results.
- No need to establish a separate quantitative model for each component.
Field of Applications:
- Petrochemical field: Quantitative analysis of different Elements in Petrochemical Natural Gas
- As a mixture of hydrocarbon components, the accuracy of qualitative and quantitative analysis of natural gas components directly affects the quality index of natural gas - calorific value.
- Fluorine chemical industry: Detection of components in reaction and emitted gases of fluorine materials ; Monitoring of F2 , N2 , HF and other components in the fluorination process.
- Metallurgical field;
- Isotope gases.
- Detection of Impurity Gases in Electronic Special Gases.
Usage/implementation:
Through valve control, it can achieve the following functions:
- Monitoring the content of each component in the raw gas.
- Alarm notification for impurity gases in the raw gas.
- Monitoring the content of each component in the synthesis reactor tail gas.
- Alarm notification for the excessive emission of hazardous gases in the synthesis reactor tail gas.
Company Introduction:
JINSP Company Limited has won the National Science and Technology Commission's Scientific and Technological Achievement Appraisal Certificate and the China Patent Excellence Award, and related products have been obtained has won authoritative awards such as the Geneva International Invention Award, the Beijing New Technology and New Product Certificate, and the "Innovation Achievement Award" of the Zhu Liangyi Analytical Instrument Innovation Award.
FAQ:
Q1: This is the first time I use it, is it easy to operate?
A1:We will send you a manual and guide video in English, it can teach you how to operate the spectrometer. Also, our technicians will offer professional technical operation meetings.
Q2: Can you offer an operation training?
A2: Your technicians can come to our factory for training. Jinsp engineers can go to your place for local support ( installation, training, debugging, maintenance ).
Q3: How to receive the best price in the shortest time?
A3: When you send us an inquiry, please kindly offer details with wavelength, detector, effective pixels, focal length, and so on. We will send you a quotation with details soon to your email.
Q4: What about quality assurance?
A5:We have a quality inspection team. All goods will go through quality inspection before shipment. We can send you pictures for inspection.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.