Custom Made Stainless Steel 304 Optical Vacuum Coater with Touch Screen PLC Control for PVD Coating Production Line
Price:
Negotiable
MOQ:
1
Delivery Time:
20
Brand:
Zhongda
Product Description
Custom OBM/ODM Optical Vacuum Coater PVD Coating Production Line
Professional PVD coating equipment manufactured for metal core motor painting and glass applications with complete customization capabilities.
Applications & Industries
This optical coater is designed for metallized film, AF film, AR film, and color film coating on plastic, glass, and metal substrates across multiple industries:
- Optical Equipment: Camera/microscope lens anti-reflection coating, mirror high reflection coating, spectrometer filters
- Optical Communication & Photovoltaic: Anti-reflective coating for optical fiber devices, solar cell anti-reflection coating, wavelength division multiplexing components
- Display & Lighting: Screen anti-glare film, projector beamsplitting film, LED lamp reflective film
- Laser Technology: Laser resonator high reflection coating, laser processing head high temperature resistant film
- Functional Glass: Architectural Low-E film, car sunscreen film, optical filters
- Other Fields: Anti-radiation film for aerospace remote sensing lenses, anti-fog film for medical applications
Technical Specifications
| Vacuum Chamber | φ630×H720mm | Heating Method | Top, Side, Bottom (Optional) |
| High Vacuum System | Molecular Pump, Diffusion Pump, Cryogenic Pump (Optional) | Low Vacuum System | Dry Pump, Direct Pump, Roots Pump, Rotary Vane Pump (Optional) |
| Control System | Industrial Computer Touch Screen Fully Automatic Control | Crystal Film Thickness Monitor | Inficon XTC-3, SQC310, Shanghai MXC-3B |
| Ion Source | RF Ion Source, Hall Ion Source, Kaufman Ion Source, Hollow Cathode Ion Source (Optional) | Rotation of Workpiece | Umbrella Workpiece Holder, Roller Workpiece Holder (Optional) |
| Electron Gun | Single, Double, Multi-position (Optional) | Cryogenic Unit | Multiple Suppliers (Optional) |
| Probe System | Single, 6-point and 12-point Rotary Sensor (Optional) | Ultimate Pressure | ≤8.0×10⁻⁵Pa (Clean vacuum chamber at normal temperature) |
| Vapor Barrier System | Unit Block, Two-position Block, Multi-position Rotary Block (Optional) | Vacuum Pressure Maintaining | ≤9×10⁻²Pa after 1 hour with high valve closed |
| Required Power Supply | Three-phase Electricity, 380V, 50HZ | Water Pressure Required | 0.3-0.4Mpa |
| Equipment Weight | 2T-3T | Air Pressure Required | 0.6-0.8Mpa |
Product Overview
This advanced optical coating machine is engineered for depositing various film types including transparency enhanced film, spectroscopic film, band pass/cutoff film, and high reflection film. Capable of handling super large film systems with up to 100 layers, it produces transparency enhanced films in various colors and reflection films in red, yellow, blue, green, or rainbow colors.
Key Features
- Equipped with super large crucible electronic gun for flat film surfaces and even evaporation distribution
- Quartz crystal film thickness control instrument for automated film forming speed and metallization process control
- High power ion source for superior film quality and thickness consistency
- Rational structural design optimized for process requirements with PLC-automated vacuum system control
- Comprehensive safety protection with interlocked vacuum operating system and diffusion pump water cutoff/phase loss alarms
- Touch screen and PLC automatic control for parameter setting, real-time monitoring, and intelligent fault diagnosis
Main Configuration
- Vertical box structure vacuum chamber with front door, completely stainless steel construction, internal cavity dimensions Φ800mm×1200mm
- Vacuum system with molecular pump (or diffusion pump), Roots pump, and mechanical pumps
- Deep cooling system with fast cycle water vapor cryopump
- Integrated arched shape workpiece rack, customizable to customer requirements
- Coating system with one or two sets of high power e-type 270° magnetic deflection electronic gun with XY scanning
- Digital baking temperature control with ±1.5°C precision
- Advanced film thickness monitoring system controlling evaporation rate with optical monitoring (200-900nm wavelength range)
- 10.4-inch color touch screen control system with programmable logic controller for fully automated vacuum and coating processes
Technical Parameters
- Ultimate vacuum: ≤5×10⁻⁴ Pa
- Secondary recovery time: <10 minutes (from 1×10⁵ Pa to 2×10⁻³ Pa)
- Baking temperature: 350°C
- Overall equipment dimensions: 4.5×4.5×2.6 meters
Custom vacuum chamber dimensions, vacuum unit configurations, and electric control systems available according to specific requirements.
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Get in Touch
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Company
Guangdong Zhongda Vacuum Equipment Co., Ltd.
Location
Lantang South road, Duanzhou Area, Zhaoqing city, Guangdong 526060 China
Contact Person
Suzy Chen