Polyimide ENIG Rigid Flex PCB Fabrication 4 Layer Circuit Board For Medical Device
4 Layer PCB Flexible Board for Medical Device
♦ What is 4 Layer PCB?
A 4-layer PCB is a printed circuit board with four conductive copper layers stacked together with insulating (dielectric) material in between. These layers are interconnected through vias (plated holes) to create complex circuits while saving space and improving performance compared to single or double-sided boards.
♦ Structure of a 4-Layer PCB
A typical 4-layer stackup consists of:
-
- Top Layer (Signal Layer) – Contains component placements and high-speed signal traces.
- Inner Layer 1 (Ground Plane) – Acts as a reference plane for EMI shielding and noise reduction.
- Inner Layer 2 (Power Plane) – Distributes stable power supply to components.
- Bottom Layer (Signal Layer) – Additional routing space for signals and components.
♦ 4-Layer PCB vs. 2-Layer PCB
♦ Manufacturing Process
-
- Design – Use CAD tools (Altium, KiCad) to define layer stackup and routing.
- Material Selection – Choose core/prepreg materials (FR-4, Rogers).
- Lamination – Bond layers under heat/pressure.
- Drilling & Plating – Create vias for inter-layer connections.
- Etching – Remove excess copper to form traces.
- Testing – Verify continuity, impedance, and shorts.
♦ Technical Parameters
|
Item |
Spec |
|
Layers |
1~64 |
|
Board Thickness |
0.1mm-10 mm |
|
Material |
FR-4, CEM-1/CEM-3, PI, High Tg, Rogers, PTEF, Alu/Cu Base,Ceramic, etc |
|
Max Panel Size |
800mm×1200mm |
|
Min Hole Size |
0.075mm |
|
Min Line Width/Space |
Standard: 3mil(0.075mm) Advance: 2mil |
|
Board Outline Tolerance |
士0.10mm |
|
Insulation Layer Thickness |
0.075mm--5.00mm |
|
Out Layer Copper Thickness |
18um--350um |
|
Drilling Hole (Mechanical) |
17um--175um |
|
Finish Hole (Mechanical) |
17um--175um |
|
Diameter Tolerance (Mechanical) |
0.05mm |
|
Registration (Mechanical) |
0.075mm |
|
Aspect Ratio |
17:01 |
|
Solder Mask Type |
LPI |
|
SMT Min. Solder Mask Width |
0.075mm |
|
Min. Solder Mask Clearance |
0.05mm |
|
Plug Hole Diameter |
0.25mm--0.60mm |
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