Custom TV Box Electronic PCBA Smart PCBA Board Factory
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Product Description
Custom TV Box Electronic PCBA Smart PCBA Board Factory
How to choose PCB board factory?
Here is a step-by-step checklist that buyers most often use when they have to shortlist a PCBA board factory.
- Verify the "license to play" certificates first
ISO-9001 (quality)
ISO-13485 if the board will go into medical devices
IATF-16949 for automotive
IPC-A-610 class II or III as your product requires
RoHS/REACH certificates - Look one level deeper into their quality system
Ask for the last 12-month "First-Pass-Yield" (FPY) number; leading plants are ≥ 98 % on standard SMT lots.
Check DPMO (defects per million opportunities); ≤ 500 is considered good for consumer, ≤ 100 for automotive/medical.
Make sure they have in-line AOI, X-ray, ICT and functional test fixtures; ask to see the last week's AOI false-call rate--if it is > 3 % their programme is still immature. - Match real capacity to your demand
Ask for the "loaded shift capacity" (how many SMD placements per day/week) and compare it to your forecast; a healthy ratio is that your volume ≤ 60 % of their name-plate capacity so you get slot flexibility.
For prototypes + NPI: confirm they can place 0201/01005, BGA pitch ≤ 0.4 mm, and have a nitrogen reflow line if you use lead-free paste.
For high-mix / low-volume: check that change-over time is < 30 min (they should have a quick-change feeder cart system).
For high-volume: ask if they run two-shift or three-shift, and whether they have an MES that gives you live WIP visibility. - Audit traceability & data handling
Every factory today should give you a barcode that follows the panel; scan it on the shop-floor--within 30 s you should see the exact reel/LOT of every component used on that board.
DQS's PCB Assembly Capability
| Item | Normal | Special | |
|---|---|---|---|
| SMT Assembly PCB(used for SMT) specification |
Length and Width( L* W) | Minimum: L≥3mm, W≥3mm Maximum: L≤800mm, W≤460mm |
L<2mm L>1200mm, W>500mm |
| Thickness( T) | Thinnest: 0.2mm Thickest: 4 mm |
T<0.1mm T>4.5mm |
|
| SMT components specification | Outline Dimension Min size: 0201(0.6mm*0.3mm) Max size: 200 * 125 |
01005(0.3mm*0.2mm) 200 * 125 |
|
| component thickness: T≤15mm | 6.5mm<T≤15mm | ||
| QFP,SOP,SOJ (multi pins) Min pin space: 0.4mm |
0.3mm≤Pitch<0.4mm | ||
| CSP/ BGA Min ball space: 0.5mm |
0.3mm≤Pitch<0.5mm | ||
| DIP Assembly PCB specification |
Length and Width( L* W) | Minimum: L≥50mm, W≥30mm Maximum: L≤1200mm, W≤450mm |
L<50mm L≥1200mm, W≥500mm |
| Thickness( T) | Thinnest: 0.8mm Thickest: 3.5mm |
T<0.8mm T>2mm |
One-Stop Electronic Manufacturing Including
PCB Prototype
Quick Turn PCB
Single-Sided PCB
Double-Sided PCB
Multilayer PCB
Rigid PCB
Flexible PCB
Rigid-Flex PCB
Aluminum PCB
Metal Core PCB
Thick Copper PCB
HDI PCB
BGA PCB
High TG PCB
PCB Stencil
Impedance Control PCB
PCB Assembly
High-Frequency PCB
Bluetooth Circuit Board
Automotive PCB
USB Circuit Board
Halogen-Free PCB
Antenna PCB
Core Competencies of DQS PCB Assembly
SMT
- 13 automatic high-speed SMT line
- 5 million points / day
- FPC/Double sided mounted
- Automatic conformal coating
DIP
- 4 DIP line
- Post-soldering 700,000 points/day
- Professional DIP plug-in team
SMT Technology
- Min package: 01005
- Min pin: 0.3mm
- Min BGA pitch: 0.3 mm
PCBA OEM
- Full turnkey PCB assembly
- Partial turnkey PCB assembly
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
DQS Electronic Co., Limited
Location
Yasen Industrial Park, Baolong Street, Longgang District, Shenzhen
Contact Person
Jason Guan