150L/min 220V Desktop Spot Welding System VCM Enameled Wire resistance welding system
High Precision Desktop Spot Welding System for VCM Enameled Wire Welding
The DW200P Series is an advanced desktop micro resistance spot welding system designed specifically for high-precision enameled wire welding in Voice Coil Motor (VCM) manufacturing. This precision welding solution meets the strict process requirements of modern micro speaker, receiver, and fine wire assembly lines, providing reliable performance and superior welding accuracy.
Equipped with an integrated servo motor and grinding screw module, the DW200P delivers repeatable positioning accuracy of less than ±0.03mm, ensuring precise weld placement for delicate enameled wires. Real-time welding pressure inspection with automatic alarm alerts operators immediately if preset parameters are exceeded, effectively preventing pad burns, wire collapse, and other quality issues.
Competitive Advantages
- Unmatched Welding Accuracy: Repeatability less than ±0.03mm for delicate enameled wire joints.
- Integrated Real-Time Monitoring: Pressure sensors detect abnormal force in real time, triggering alarms to ensure stable welding quality.
- High Productivity: Servo-driven motion system enables fast and smooth positioning with speeds up to 500mm/s.
- Versatile Applications: Supports micro speakers, receivers, VCM coils, thin sheet metal, and precision motor parts.
Typical Applications
✓ VCM enameled wire welding
✓ Micro speaker and receiver coil welding
✓ Thin sheet metal spot welding
✓ Fine wire to pad connections in precision electronics
✓ Small plastic post riveting
Technical Specifications
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DW200P Series Precision Spot Welding Equipment |
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Structure |
Frame structure |
Desktop |
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Product Application Fields |
Application fields |
motor, electroacoustics |
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Fixture width range (W *D) |
200 x 200mm |
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Max. fixture weight |
5kg (with Product ) |
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Transmission mechanisms |
Servo motor&Screw module |
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Repeatability |
X/Y: ±0.015mm |
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Motion System |
Positioning accuracy |
X/Y: ±0.025mm |
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Max. movement speed |
X/Y:500mm/s Z:100mm/s |
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Max. accelerated velocity |
X/Y:0.5g Z:0.1g |
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Visual positioning method |
Mark/Product appearance features |
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Vision System |
Recognition accuracy |
±1Pixel |
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Welding Media Requirement |
Welding pad |
material |
metals like copper, tin |
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shape |
Regular shape and clear boundary |
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size |
min. size≥8 times of wire diameter |
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surface condition |
flat and clean |
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Conductor wire |
shape |
Enameled wire or bare copper wire |
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size |
Diameter φ0.02~φ0.1mm |
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Facilities |
Dimensions W*D*H |
700×740×800mm |
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Machine weight |
130KG |
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Power supply |
220V AC 50Hz |
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Power |
900W |
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Inhale |
0.5Mpa,150L/min |
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Working ambient temp. |
0-40℃ |
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Working ambient relative humidity |
20-90% (no dewing) |
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Q&A
Q1: What makes DW200P suitable for VCM enameled wire welding?
A: The DW200P achieves repeatability under ±0.03mm with precise pressure and energy control, ensuring clean, reliable micro joints for delicate VCM coils.
Q2: How does it protect my products during welding?
A: Real-time pressure sensors and alarm functions prevent pad burning or wire damage, improving consistency and reducing rework.
Q3: What industries benefit most from DW200P?
A: VCM module manufacturers, micro speaker producers, precision motor assembly lines, and fine wire harness manufacturers.
Contact Us
Boost your VCM coil assembly quality and production efficiency with the DW200P precision spot welding system.
Contact us today for detailed quotations, technical support, and customized solutions tailored to your production needs.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.