Desktop Spot Welding System for Flat Vibration Motors and VCM Assembly

The DW200P Series is a precision desktop micro resistance spot welding and thermal riveting solution engineered specifically for high-accuracy joining and fixing processes in flat vibration motor manufacturing, linear vibration motors, camera modules (CCM), and voice coil motors (VCM).

By integrating real-time pressure detection and precise current control, the DW200P effectively prevents plastic column cracking and ensures excellent smoothness after thermal pressing. The advanced servo-driven platform and visual recognition system guarantee consistent positioning and stable repeatability across multiple operations, significantly improving yield and operational efficiency for precision electronics manufacturers.

Competitive Advantages

• Reliable Crack-Free Thermal Riveting: Real-time pressure monitoring combined with accurate energy delivery reduces stress on the plastic column.

• Stable Copper Wire Fixing: The DW200P delivers precise current pulses for consistent bonding of fine copper wires to metal tabs, critical for securing VCM coils and flat motor components.

• Multi-Process Capability: Supports resistance welding, thermal riveting, and micro-positioning in one compact desktop unit, reducing setup changeovers and maximizing productivity.

• Visual Positioning System: Mark and appearance recognition ensure exact alignment for small parts such as linear vibration motor components and camera module coils.

Typical Applications

✓ Flat vibration motor assembly
✓ Linear vibration motor pillar riveting
✓ Plastic post thermal riveting for precision housings
✓ Copper wire to metal sheet spot welding for coil fixing
✓ Camera module (CCM) coil soldering and fixing
✓ Voice coil motor (VCM) fine wire welding
✓ Precision positioning post riveting in micro-electromechanical assemblies

Technical Specifications

Q&A

Q1: How does DW200P solve cracking problems in thermal riveting?
A: Its real-time pressure sensors and precise heat control distribute energy evenly, avoiding excess local stress that can cause cracks or deformation.

Q2: Is this machine suitable for fixing fine copper wires to small metal tabs?
A: Yes. With its stable micro resistance spot welding function, the DW200P delivers consistent current output for secure wire bonding without damaging the wire or pad.

Q3: Can I use it for both welding and riveting?
A: Absolutely. The DW200P supports multiple joining processes, including thermal riveting and spot welding in one flexible system.

Q4: What industries benefit most?
A: Flat vibration motor makers, linear vibration motor producers, VCM/CCM module assemblers, precision coil manufacturers, and micro plastic housing suppliers.