4000RPM 1880kg Disc Stack Nozzle Separators For Starch Rice

Price Negotiable

Price: $30,000-32,000 / set

MOQ: 1 set

Delivery Time: 60 working days

Brand: Juneng

Product Description

DISC STACK NOZZLE SEPARATORS for STARCH RICE

DPF445 Disc Separator

Main equipment used in the small starch process industry. DPF445 disc separator features upper belt transmission structure and adopts upper suspended supporting type for the main shaft, using nozzle discharge.

The separated material is input into the heart of the separator (the drum). By the strong centrifugal force field, the material (hybrid liquid) passes through the separation partition consisting of disk string. Using the neutral holes in disk as the separating surface, the liquid with higher specific gravity (heavy phase) moves outward from the neutral holes along the disk wall, and the heavy residue accumulates at the residue-settling area, while the soap residue flows toward the big centripetal pump.

The liquid with lower specific gravity (light phase) moves inward and upward along the disk wall, then assembles at the small centripetal pump. The heavy and light phases are output separately by small and big centripetal pumps. Maximum pressure must be less than 0.3MPa.

The separator requires little maintenance and has a long service life.

DPF Series Disc Separator Characteristics

Large production capacity and regulation range with good separation results
Large diameter drum and disk provide substantial separation space and sedimentation room, extending material residence time for improved separation effects and increased processing capacity
Utilizes internal circulation to improve separation effects and concentration of heavy phase (underflow thickness can reach up to 20Be)
Upper lifting type drum configuration ensures stable operation with no material leakage, no pollution in vertical shaft system, and easy maintenance
Long-term continuous operation with minimal stops and stable performance; infrequent drum and disk washing required
Outer-block nozzle is easy to wash without disassembling the disk; large nozzle diameter and excessive nozzle quantity prevent blocking
Uses imported SKF bearings with high capacity and long lifespan; automatic oil pump controlled by PLC ensures safe and reliable lubrication
Vertical shaft features bi-support even intensity balanced framework for excellent fatigue resistance and good stress condition
Great load capacity of strap with long lifespan; easy strap replacement without disassembling vertical shaft; spring tensioning ensures stable stress, no skidding

Customer Application: Indian Starch Factory

PO Date: 2015-5-17

Model: DPF 800

Delivery Date: 2015-8-17

On-site Service: Training operators to use the machine and providing repair and maintenance services as needed

Packaging & Delivery

Packaging	Specifications
Size	Main body: 3300×1700×3200 mm
Weight	5000 kg
Packaging Details	Normal package is wooden box. For European exports, wooden boxes are fumigated. Alternative packaging available for tight containers or special customer requests.
Transport	Domestic: by truck; Overseas: by sea or train

Testing & Inspection

Material Test Report
Magnetic Particle Examination
Nondestructive Examination
Liquid Penetrant Examination
Dynamic Balancing Test
Radiographic Examination

Certifications

We have obtained various certifications including:

ASME U (Certificate No.: 38793)
ISO 9001:2015 (Certificate No.: CN1299-QC)
ISO 14001:2015 (Certificate No.: CN1299-EC)
ISO 45001:2018 (Certificate No.: CN1299-SC)
BV and CE certifications

Exhibitions

We have attended various international exhibitions including ACHEMA, AchemAsia 2019, ProFood Tech, 21st Interphex Week Japan, Spring and Autumn Canton Fair, and other domestic fairs.