Custom Motorcycle Helmet Injection Mold 300000 Shots Life P20 Steel
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Custom Plastic Injection Molds for Motorcycle Helmets
High strength, fast production OEM service for motorcycle helmet plastic injection molds.
Product Process Description
Motorcycle helmet injection molds are manufactured using high-precision plastic injection molding processes with engineering plastics such as ABS, PC, and PP:
- Mold Design: CAD/CAE design based on helmet shape, mechanical requirements, and customization needs
- Mold Processing: CNC, EDM, and high-speed milling machines create high-precision mold cavities
- Injection Molding: Plastic pellets heated and injected under high pressure into mold cavities
- Surface Treatment: Spraying, pad printing, and electroplating for enhanced aesthetics and wear resistance
- Quality Inspection: Testing for strength, impact resistance, and dimensional accuracy to meet international safety standards
Product Specifications
| Parameter Item | Technical Specifications |
|---|---|
| Mold Material | P20 / 718 / H13 Tool Steel |
| Mold Life | 300,000 - 1,000,000 Molds |
| Molding Material | ABS / PC / PP / HDPE |
| Mold Cavity | Single / Multi-Cavity Customizable |
| Surface Treatment | Polishing / Sandblasting / Chrome Plating |
| Molding Cycle | 30-60 seconds/piece |
| Mold Cooling System | Water / Oil |
| Helmet Weight Range | 900g - 1500g |
| Mold Delivery Time | 35 - 60 days |
| Customization Service | OEM / ODM Supported |
Applications and Advantages
Applications: Production of motorcycle helmet shells and lining components for motorcycle riding, sports, leisure, and protective equipment industries.
Advantages:
- High strength and impact resistance meeting international safety standards (DOT/ECE/CCC)
- High mold precision ensures beautiful, balanced helmet appearance
- Custom logo, color, and coating process available
- Long mold lifespan suitable for large-scale continuous production
- Automated production reduces labor costs
Frequently Asked Questions
Q: Can the mold be customized for helmets of different sizes?
A: Yes, we support customization for adult and children's helmets, as well as special models.
Q: What is the mold lifespan?
A: Typically between 300,000 and 1,000,000 molds, depending on the steel material and maintenance methods.
Q: Can the helmet pass international certifications?
A: The mold can be designed according to standards such as ECE and DOT to ensure product compliance.
Q: Do you support small-batch trial production?
A: Yes, we can produce trial samples before moving into mass production.
Personalized Mold Customization Services
We provide one-stop mold customization solutions:
- Mold development based on customer helmet design drawings or samples
- Support for multi-color injection molding, two-shot molding, and foam-lined mold design
- OEM/ODM services to help create unique brands
- After-sales technical support including mold maintenance and process optimization
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao